• Gender: Male
• Age: 48
• Designation: Senior Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: ORISSA
• Work Experience: 22.6 Year(s)

Education

Post Graduate Diploma in Plastics Processing & Testing Conversion Technology from CIPET, Guindy, Chennai – Extn. Patna in.2001
SAP (PP and MM Module) training in Stores Operating system, PPC & Manufacturing from Birla Soft in 2007.
BSc (PCM) with Chemistry (HONS) from Utkal University in 1999.

Skill Sets

Knowledge of ERP system (SAP-PP & SAP-MM) Implementation & Working.
MS-Office (MS - Excel, MS - Word, MS - Power Point) Programs in Excel.

Work Experience

Deputy Manager (Production & Material Planning)
since 2004 till date
Company Profile: Manufacturing Injection Molded, Ballistic Products (BPJ, B.P.Helmets, safety guards etc), Extruded Sheets (Multi Layers & Mono layers), Sheet Metal components, Thermoformed Parts, & Compression Molded Parts (Bullet proof jackets, Helmets, HAP,SAP etc) Profiles, Pipes For TATA Motors, DRDO, Electrolux, Railway of India, Kelvinator, Hero Motor, Onida, Nestle, Norcool, G.E.I.S, L.G Electronics, Dupont And Other Export Quality Products.

Technical officer
From 2003 to 2004
Company Profile: Manufacturer and Exporter of Bicycle Spare Parts, Bicycle Tyres, Auto Tyres, Bicycle Tube & Auto Tube

Production and Planning Engineering
From 2001 to 2003
Veera Industries Ltd
Company Profile: Manufaturer of plastics & rubber components for Railway of india.

Job Profile:
Carrying out of production activities & Production planning to meet the customer Requirement & sales target.
Allocation of responsibility/jobs of all Engg & supervisors.
Improve and enhance associate /supervisor skill as per company/customer requirement.
Identifying the training needs of Engg/supervisor and discus with HOD for further improvement.
Taking care of all internal & external customer process audit & Visit.
Responsible for time study, Method study and cycle time optimization
Materials planning as per pending order & new orders.
Monitoring of production & rejection o daily basis.
Implementation of ISO-9001: 2008 documentation, Process control.
Leading member of ISO internal & external audit team & to make the perfect system to work.
Scheduling and loading of M/C for maximum output & Utilization.
Work in process control.
Leadership in New component & their materials..
Proper reporting through effective customized report.
Taking corrective & preventive action (CAPA) to improve quality & process related problems of materials.
Vendor rating as per audit done at Vendor end.
Active member of new product development Team.
Control on rejection through close monitoring.
Preparation of Work instructions, control charts.
Monthly production & rejection analysis with non utilization..
Material planning & requirement analysis.
Analysis of customer complains and rectification as per ECN.
System implementations on shop floor.
Member of Improvement team for reduce break down & increase productivity.
Material & Production planning to meet the targets on time.
Knowledge of SAP-PP &MM module (working & implementation)
Proficient in implementation of Sap PP and MM module.
Creating BOM, Routing, work centers with proper strategies in masters as per the scenarios.
Confirmations & material planning.
Analysis reports.
OEE analysis
ISO system implementation & format design for product design & manufacturing.
Leading member of ISO internal & external audit team.
Preparation of Run charts & bar charts based on Production reports, utilization, rejection etc.
Material planning with cost reduction techniques through material management.
Machine Planning
Production Reporting & Proper Analysis
SAP functionality of PP and MM module.
ISO documentation
Vendor management
Presentation of data in Management Review Meeting
Successfully handling the market fluctuation.
Controlled NPA & Stock outs, Stores MIS, Standardization & Simplification of inputs, maintained Zero stock at shop floor & at vendor’s end.

Training:
SAP System (PP and MM module)
Corrective Preventive Action Plan (CAPA)
5S for House Keeping
KAIZEN
Implementation of ISO-9001: 2008 documentation
Internal Quality System Auditor. (ISO-9001: 2008)
Waste elimination
PPAP
FMEA
APQP
POKA-YOKE(Mistake Proofing)

Achievements:
Successfully customization & implementation of SAP -PP and MM module.
Training of ERP system & ISO .
Selection & training of staff, preparation of Bill of material(BOM) and Costing, Vendor development, Material planning & scheduling, Introducing Roll Of plan & scheduling .Developed Stores department in all units of the group.
Successful Distribution of materials to the multiple units of the Organization.
Maintain Minimum inventory in organization.

Future Goals

To have such kind of work and responsibilities, when continuously give me new challenge and give me opportunities to provide innovative solution to the Organization