Ref. No. : CA - 24438 - (Production - Moulding – with 26 years in Plastic Industry)

Education

Post Graduate Diploma in Business Management with specialization in Production & Material Management From Indian Institute of Modern Management Pune (IIMM) in 2007.

"Diploma In Plastic Technology From Institute of Engineering and Rural Technology (IERT) Allahabad in 1998.

Skill Sets

maintain production depptt. as well as to minimize the rej % & increase the productivity, system implimentation , 5s, kaizen, poko-yoke, TS-16949, ISO 

Strategic Planning
Audits & Compliances
Quality Assurance                    
Liaising & Coordination                            
Estimation & Cost Control
Trends Analysis  
MIS Management

Work Experience

Sr. Manager(Production & Operation)
Since Sep 2016
Company Profile: Is one of the renowned molds and dies manufacturers brands offering Consumer Durable and Plastic Automotive Components for various residential and commercial purposes.
Job Profile:
Implementing Good Manufacturing practices on shop floor.                      
Implementation of Quality Systems in production.
Ensuring high standard of quality of output product. 
5-S System" maintenance and its effectiveness review.  
Leader of Quality Improvement-Functional Defect Analysis, Root cause analysis Training operational efficiency.
Faculty for manufacturing practices/retraining of existing employees.  
Defining KRA's for every  Engineers, & operator. 
Maintain production efficiency, utilization, OEE of the machine.
Maintain ppap document & records as per quality standard & customer requirement.
Maintain spc, msa plan, capa, cpk & ppk observation on the required product & instrument.
Motivating ‘5S', TPM and KAIZEN activities among the staff.

Production  Manager (Injection Moulding – Automotive plastics division)
Sep 2014 to Sep 2016
Company Profile: Engaged in the business of Automotive components. Company is able to supply any type of plastic component/automobile parts and manufacturing any mould pertaining to plastic industry on demand. 
Job Profile:
Handle day to day production activity and own the monthly/annual production targets. 
Handling tool room department & maintain all the preventive & corrective action of the mould Day to day co-ordination with production planning, quality.
Apply KAN-BAN on the shop floor.  
Maintain production efficiency, utilization, OEE of the machine.
Formulating long/short term strategic plans to ensure operations in coordination with macro plans of organization in esteem of new products & services whatever is required time to time.
Performing market analysis and studying the new market trends for formulation of new product testing and product implementation.
To make procedures for ensuring implementation of systematical operational tasks and delegate responsibilities to respective team members and supervising the execution.
Identifying & implementing strategies for building team effectiveness by promoting a spirit of cooperation between team members for better productivity.
Timely review of training needs & guidance for better performance.

Credentials 
Responsiveness to employees/Persuasiveness.
Team Handling & Time Management Skills.
Decision Making.
Coordinate changes and improvements relating to production policies for the company.
Develop & implementation of strategic operational plans, projects, programmes and systems.
Highlights
Steered efforts towards development of the Production Department along with implementation of the products testing, thereby leading to expansion of the business.

Production  Manager (Injection Moulding) 
Nov 2009 to Sept 2013
Company Name : Singla polypack industry, Baddi
Job Profile : 
Almost 5 years of experience with “singla polypack industry” key player in India in Batterycover, crate, plastic chair, table, baby chair.
Handling day to day production activity and own the monthly/annual production targets & responsible for the mould maintenance. 
Responsible for smooth and effective running of the overall production by efficient monitoring and management activities with the help of available tools and team.
Strong analytical, problem solving & organizational abilities.

Asstt. manager (Injection Moulding) 
Feb 2004 to Nov 2009   
Company Name : Sohanaa International Pvt Ltd, Baddi Company Profile : Is a professionally managed company headed under the leadership of OSWAL Group of Companies, with the mission of backward integration to the exiting flourishing media business. SIPL is a part of 4000 Crore Oswal Group, one of the fastest growing business conglomerate plant is highly equipped with advance technology & automation of mass production of optical media storage.
Job Profile : 

Engineer (Injection Moulding) 
Jan 2002 to Jan 2004
Company Name : Motherson Automative Technology & Engineering Ltd
Company Profile : Is a group company of "The Motherson Group" which is specialized tool design & manufacturing capabilities of the group are a key to its ability to provide full system solutions. The group has collaborations with Sumitomo Wiring Systems, Japan for tool design & manufacturing. 
Job Profile : 
The tool rooms specialize in high precision, multi cavity, small, medium and large size tools capable of running on injection molding machines up to 3200 tonnes.
Tool manufacturing is done on state-of-the-art CNC machines. In-house proving & tryout facilities on injection molding machines are in tandem with tool manufacturing facilities.
The complete range of services from tool design to tool manufacturing and injection molding under one roof make the group a Total Tooling Solutions provider.

Shift In-Charge (Injection Moulding)
June 1998 to Jan 2002
Company Name : Calcom Vision Ltd, Greater Noida    
Company Profile : Was incorporated in 1976 by a young engineer duo. In a span of a few years, Calcom grew exponentially to become the largest Television manufacturer in India. Calcom forayed into the Electronics Industry by manufacturing Calculators. Calcom's ability to successfully design and mass produce Televisions resulted in the company exporting its products around the world and ultimately becoming a public limited company in the year 1990. Calcom is an Original Designer and Manufacturer (ODM) and currently manufactures a range of electronic products such as Luminaires, Electronic Ballasts, CTV Chassis, Televisions (SKD) and Plastic Moulded Components. Calcom also developed a range of consumer durables besides televisions, Hand Mixers, Vaccum Cleaners, Emergency Lanterns and Power Inverters for several multi national companies. However today Calcom is focused into manufacturing Lighting Electronics and Television Chassis. Calcom has always been a believer in innovations and as a result set-up the R&D division in 1995 which is recognized by the Ministry of Science and Technology, Govt. Of India.
Calcom is an ISO 9001- 2008 cetified company.
Job Profile : 

Technical Exposure over the Machines
Jon Wai (95 to 600 Tonnes) Jon Wai Machinery Works Co., Ltd. is the leading manufacturer in injection machine field in Taiwan.
Ferromatik Milacron (60 to 750 Tonnes) Ferromatik Milacron India Pvt. Ltd., is one of the strategic & important manufacturing base of Milacron USA, the global leader in plastics processing machinery and manufacturing technologies.
L&T DEMAG (60 to 450 Tonnes), L&T Plastics Machinery Limited (formerly L&T-Demag Plastics Machinery Limited) was a Joint Venture company between Larsen & Toubro Limited, India's largest engineering conglomerate and Demag Plastics Group GmbH, Europe's largest manufacturer of injection molding machines.
Windsor Kilockner ( DGP,polo,sprint) - (400-600 Tonnes).
NETSTAL(Hybrid & E-Jet) & JSW, MIEKI (60 Tonnes). 
Golden eagle (850 to 720 Tonnes), JIT 700 & 600 & haitian-1000

Material Processed
PPO, PBT, PC, Polyacetal, all types of ABS, HIPS, PP (Talc filled). Nylon-6, Nylon-6.6. DELRIN, SAN, PMMA.

Professional Synopsis
A dynamic professional with nearly 18 years of rich experience in managing large scale of Operations of Plastic Moulding with different reputed companies.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption.
Strong business acumen with expertise in creating operational plans, projects, programs and systems and guidelines with a clear understanding & experience of the operating each of the designated business.
Proficiency in planning, executing and spearheading projects involving, development, contract administration, resource planning with a flair for adopting modern methodologies in compliance to quality standards. 
Ability to make the processes and studying workflow to design solutions, ensure business functionality adherence & competitive advantage.
Resourceful in managing business case presentations, demonstrations to the team members.
An effective leader with distinguished abilities in recruiting, directing, leading, training & motivating a workforce of team members.

Future Goals

Seeking Senior level assignment in Manufacturing Company with my core competency in Injection Moulding/Plastic Engineering   

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