• Gender: Male
• Age: 52
• Designation: Senior Manager
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 26 Year(s)

Education

MBA in Marketing Management From IASE Deemed University

PG Diploma in Plastics Technology From CIPET, Ahmedabad in 1998

B.Sc. Maths Honors From Bihar University, Muzaffarpur, Bihar.

Skill Sets

Experience in entire gamut of activities related to Plastic product manufacturing plant operations, Product Development & Vendor Development functions.
Gained comprehensive knowledge inpharma packing items, Medical devices,Automobile, Electronic durable products & their Packagingformats like Injection moulded products, Extrusion blow molding, Extrusion products, ROPP caps, Cartons, Labels, OPS, LLDPE, CPP films, Wooden Pallets etc.
Unique blend of expertise inmanufacturing and packaging coordination coupled with profound training and development skills.
Expertise in all facets of plant operations, production planning, team building, cost minimization, trouble shooting &qualityimprovement.
Six Sigma Yellow Belt with a keen acumen in developing new process concepts and SOPs for production optimization & implementing TPM, 5S, KAIZEN, QC systems.
Prompt leaner with the zeal to keep abreast of latest technological developments and implement the same for productivity improvement.

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Work Experience

Sr Manager
Since Jan 2017
Company Profile: Manufacturer of of Medical equipment
Job Profile:
Manpower & inventory planning.
Process improvement.
Trail of new mold & material.
New Machine installation.
New Alternate RM development by trial & validation to reduce product cost.
Breakdown & rejection reduction.
Preparing MIS.
Breakdown & rejection analysis.
Implemented preventive maintenance.
Training to subordinated for Process improvement, quality improvement &shopfloor 5’s improvement.
OEE improvement.
Cycle time reduction.
Mold accidents reduction.

Plant Manager - Pharma Packaging Items Manufacturing plant : Jan 2014 to Dec 2017
Company Profile : Manufacturer of HDPE bottels/ Containers, Suger free containers, PP screw cap, ROPP (Al) Cap, Flip of seal, etc. An ISO 9001 certified Company. Customers are Alkem, Alembic, Sun Pharma, Zydus (Suger free), STP Pharma, Swiss garnier, Mcloyeds, etc.
Job Profile :
Manpower & inventory planning.
Develop vendors to fulfill customer required volume.
Process improvement.
New Alternate RM development by trial & validation to reduce product cost & near by availability.
Breakdown & rejection reduction.
Increase in sale, MRM/MIS preparation.
Breakdown & rejection analysis.
Implemented preventive maintenance.
Training to subordinated for Process improvement, quality improvement & shop floor 5’s improvement.

Asst. Manager-Inj. Moulding, Prod. Development (Plastic & Packaging/Palletizing): Oct 2011 to Dec 2013
Sr Engg. - Inj Moulding & Packaging/Palletizing: Oct 2008 to Oct 2011
Engineer - Inj Moulding & Packaging: Oct 2005 to Oct 2008
Dy. Engineer -Inj. Moulding: Jul 2002 to Oct 2005
Company Name : Moser Baer India Ltd.
Company Profile: Manufacturer of Storage Media (CD-R, DVD-R), Solid state media (Pen Drive).
Job Profile :
Major Contributions:(Product Development /Manufacturing plant operations)
Restructured existing resource for Junction box & LED projects, Developed& procurement of moulds & machine with payback & requirement analysis, Raw material selection & development, Conducted FAT and established process of smooth production with project tracking & monitoring.
Improved vendor rating from 74% to 91% within 1 year by training & development.
Developed / Reviewed/Optimized retail & Bulk packaging for CD/DVD casing & solar lantern as per customer need & developed BOMs/PSS & MSS for different packaging material.
Reduced cost – through raw material consumption reduction by reducing weight & Low cost Recycle material utilization.
Reduced overall facility downtime by 10%.
Zero injuries & lost time (2009) safety audit report.
Safety competition award in FIRST AID and SAFETY QUIZ.
Improved customer service metrics (CRDD) by 8%.
Utilized packaging setup for the dispatch of Retail & bulk pack to DTA & export customer.
Awarded Best Employee award (Nov’11) & Best appreciation KAIZEN awards (2005).
Given innovative idea for residue mark elimination from cake box product.
Achieved success in implementing TPM on shop floor, while guiding and mentoring a team of 60 members.

Product Development /Manufacturing plant operations)
Restructured existing resource for Junction box & LED projects, Developed & procurement of moulds & machine with payback & requirement analysis, Raw material selection & development, Conducted FAT and established process of smooth production with project tracking & monitoring.
Improved vendor rating from 74% to 91% within 1 year by training & development.
Developed / Reviewed/Optimized retail & Bulk packaging for CD/DVD casing & solar lantern as per customer need & developed BOMs/PSS & MSS for different packaging material.
Reduced cost – through raw material consumption reduction by reducing weight & Low cost Recycle material utilization.
Reduced overall facility downtime by 10%.
Zero injuries & lost time (2009) safety audit report.
Safety competition award in FIRST AID and SAFETY QUIZ.
Improved customer service metrics (CRDD) by 8%.
Utilized packaging setup for the dispatch of Retail & bulk pack to DTA & export customer.
Awarded Best Employee award (Nov’11) & Best appreciation KAIZEN awards (2005).
Given innovative idea for residue mark elimination from cake box product.
Achieved success in implementing TPM on shop floor, while guiding and mentoring a team of 60 members.

At Product Development:-
Ensuring adherence to departmental BSC (Balance score card) & assistingGM manufacturing & Development.
Engineering & Development of (2) area Plastic / Packaging/Palletizing from conceptualization stage to implementation &execution stage.
Coordination with marketing, Purchase, Supply Chain & Vendors for smooth flow of business operations.
Planning for execution of projects within scheduled time frames and defining best practices for project support & execution

At Manufacturing Plant operation:-
Lead a team of (40) roll & (180) contract associates including (4) senior engineer for three shift basis with (2) area Injection moulding production & Packaging/Palletizing as well as (3) support function Quality, Engineering & Development and safety for establishing system procedure for shop floor operation in line with ISO9001,EHS14001, OHSAS 18001& SA 8000.
Entrusted with overall responsibility of production planning, control and troubleshooting of plastic moldings material used for Rigid / flexible packaging,SolarLantern,Pen drive& Junction box Housing manufacturing.
Devising and implementing process control and consumption norms to avoid process wastages.
Supervising production activity and achieving minimum rejection through rejection analysis on daily basis.
Conducting regular inspection and tests to ensure the process performance or capability of various machines and effectuating various energy conservation programs.

Shift Engineer
May 2000 to Jun 2002
Company Name : Printo Tech Pvt. Ltd
Company Profile : Manufacturer of PE, Monolayer, Seamless Flexible tubes for cosmetics & pharmaceuticals packing. Shuttle type core insert vertical/horizontal Injection moulding& Extrusion. Clients like Gillette, Oriflame, Himalaya Drugs, Seagull Drugs (Nomarks), ShalaksPharma, Modicare, Lotus herbals etc.
Job Profile :
Established process parameter through a successful trial & measurement of process performance.
Key role in the usage of Injection Moulding Machines like Jonwai 250T and processing of different plastic raw material likeP, LDPE, LLDPE, HDPE & Secondary operation.
Key role in establishing assembly line for new products.

Jr Engineer
Aug 1998 to Apr 2000
Company Name : Auro Industries Ltd.
Job Profile : Suppliers of Automotive Injection moldings components

Operational Purview
Processing of different Plastic material –
PC, PC + ABS Alloy
GPPS, HIPS, ABS
POM (Homo Polymer & Copolymer)
PMMA, SAN, TPE
PPCP, PPHP, HDPE, LDPE, PBT.
PPE+PA (Xyron), PPO+PS (Noryl -Modified PPO), Nylon66, Nylon FR Grade
Operation of Injection moulding machine –

JSW (All Electric servo) (110T – 300T)
Fanuc (280T)
Electronica (180T)
Sumitomo (180 T – 300T)
Jonwai (250T )

Operation of Auxiliary Equipment –
Yusin 2 axis / 3 axis Robot,
L&T Motan centerlise material feedingsystem
Scrape Regrind Granulator
Different types of Hot runner controller
Automatic Assembly M/C,
Water Chillier / Annealing oven etc.
Extrusion blow molding.
Power press
Knurling & wading.

Post moulding operation handling – Ultrasonic/Vibration Welding, Annealing.
Development , Trial , Qualification , Process setup of different types of moulds :-

Hot runner mould
Hot runner with cold tip mould
2 Plate – 3 Plate mould
Multi cavity Cold runner mould
In-depth knowledge of packaging materials, molds and packaging equipment& different types of plastic & paper based packaging material, etc.

Core Competencies
Plastic Processing Technology
Injection/ExtrusionOperations/ Extrusion blow molding
Product Development
Vendor Development
Project Management
Procurement Planning and Control
Process Improvements
Capacity Enhancement
Quality Management and Six Sigma
Quality Assurance
Cost Optimization
Supply Chain Coordination
Trouble Shooting
Training and Development

Future Goals

Seeking to shape the essence of an organization in a challenging assignment in