Ref. No. : CA - 8441 - (Quality – with 26.3 years in Plastic Industry)

Education

B.E. Polymer from Pune University in 1998

Skill Sets

Hard Working

Work Experience

Dy. Manager Quality
Since Oct 2007
Company Profile: Manufacturers of Plastic cap closures
Job Profile :
Preparing Standard Operating Procedures considering requirements of GMP & HMP. (Formats, work instructions, procedures, etc)
Key member in new product / mold development.
Driving & implementing Quality & focus improvement projects.
Performing & keeping track of GMP, HMP audits.
Finding the effectiveness of the system implementation through continuous audits.
Implementation & follow-up of new processes for quality improvement Like Kaizen tools, ‘5S’, SMED, TPM etc.
Performing Vendor Audits and help them for improvement.
Documents & revisions, issuing of new document numbers.
Calculating PPM levels for Incoming, Online & Final Inspection.
Handling of customer complaints using problem solving tools like: Why analysis, cause and effect diagram, 8D, etc.
New raw material / Master batch / product / mold approval.
Up gradation of product standards & specification (Product Drawing) as per Customer requirement.
Implementing health and safety requirements.
Quality check of packaging material.

Manager Quality
Jan 2006 - Sept 2007
Company Profile : Manufacturers of metal substitutes such as Valves, pipe fittings prefabricated housing filters, submersible pump parts polydoors, space makers, parts for wind mill, etc.
Job Profile :
Preparing Quality Manual considering ISO 9001:2000 requirements, formats manual work instructions.
Performing & keeping track of internal audits.
Finding the effectiveness of the system implementation through continuous audits.
Implementation & follow-up of new processes for quality improvement Like Kaizen tools, ‘5S’, SMED, TPM etc.
Documents & revisions, issuing of new document numbers.
Calculating PPM levels for Incoming, Online & Final Inspection.
Handling of customer complaints using problem solving tools like: Why Why analysis, cause and effect diagram, 8D, DOE, etc.
New grade raw material approval.
Upgradation of product standards & specification as per requirement.
Implementing health and safety requirements.
Quality check of packaging material.
Prepare material mixing ratio as per production quantity.
Review & verification of daily production reports of all departments.
Coordination and follow-up with inter department on their requirement.
Taking corrective action on daily rejection report.

Manager - Systems Team Leader
2005 - Nov 2005
Techpak Industries Ltd., Manufacturers of disposable thermoforming products, cups, plates, etc., Packaging material for food and other industries. Packaging trays, etc
Job Profile :
Production
Prepare the production schedules according to the priorities.
Prepare material mixing ratio as per production quantity.
Review & verification of daily production reports of all departments.
Coordination and follow-up with inter department on their requirement.
Taking corrective action on daily rejection report.
Review of weekly stock.
BRC -Team Leader (MR)
Preparing Quality Manual considering ISO 9001:2000 requirements, formats manual work instructions & HACCP manual.
Arrangement of internal audits.
Implementation & follow-up of corrective / preventive action.
BRC review meetings.
Documents & revisions, issuing of new document numbers.
Handling of customer complaints.
Supplier audits & supplier approval.
New grade raw material approval.
Upgradation of product standards & specification as per requirement.
Implementing health and safety requirements.
Quality check of packaging material.
Training & New Projects
Formation of cross-functional team.
Arranging and conducting training on product quality awareness, self inspection, preventive maintenance & productivity improvement.
Maintaining training documents & records.
Packaging Material Development.

Engineer QA & Corporate Management Representative
Oct 2002 - Dec 2004
Milton Plastics Ltd., Manufacturers of Casseroles, Water Bottles, Water Jugs Vacuum Flasks, Tiffins, House hold items etc
Job Profile :
Responsible for all Corporate Quality functions:
New product approval.
Handling of Market Complaint of all plants.
Coordination with all the plants by conducting Quality Meet, once in a month.
Analysis of on time delivery reports of all plants.
Quality awareness & corrective actions for all distributors.
Coordinating with Certifying Agency.
Conducting the first surveillance audit of ISO 9001:2000.
Circulation of Action points for improvement for all concerned department and take the corrective and preventive action with the concerned departments
Conducting Internal Audits every quarterly.
Preparation of audit summary, and tracking of non conformances.
Conducting Management Review Meeting after completion of internal audit.
Take the corrective and preventive actions on the audit findings.
Set the Quality Objectives by discussing with the top management.
Active participation in Kaizen related projects:
Exposure to various Kaizen System like: ‘5S’, TPM, SMED, Autonomous Maintenance, JIT, Lean Manufacturing etc.
Team leader in Quality and Focus Improvement Kaizen projects held for every month.
Team leader in Gemba Kaizen projects held after every three months for three days Participation.
Responsible for Plant Quality:
New Product Development.
Vendor development.
Rejection Analysis.
Corrective and Preventive actions in Molding as well as in Assembly to avoid rejection.

Quality Control Engineer
Aug. 2001 to Oct.2002
Aalekh Industries (P) Ltd., Manufacturer of Various types of Master batches, compounding of materials mainly Polypropylene, Nylon, PBT, etc.
Job Profile :
Responsible for checking aesthetic and mechanical properties of the Compounding material. (Mainly PP compounding lie Glass Filled, Talc Filled, Nylon glass filled, PBT glass filled, also various colors LDPE, LLDPE base Masterbatches, etc.)
Inspection Test Certificate.
Assistant to MR (Lead Internal Auditor) for ISO 9002

Quality Assurance Engineer
May 2000 to July 2001
Jejuplast Ltd., Manufacturers of, Rigid Plastic Packaging for the Indian FMCG giant HLL and Direct marketing major Amway India Ltd. Rigid Plastic Packaging for Cosmetic majors L’Oreal, Revlon, Oriflame, Avon and others
Job Profile :
Checking Quality of the Receiving Materials.
Checking of Aesthetic and Mechanical Properties of Injection molding / Blow molding/Assembly products.
Final Inspection Reports.
Vendor development of the new master batch as the customer requirement
ISO Documentation & ISO Audits.

Future Goals

Seeking a full time job in Rigid Plastic Product Quality / Product Development that will utilize my education and experience to the firm and to set service standards through auditing & process improvements.

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