Ref. No. : CA - 12434 - (Quality – with 30.3 years in Plastic Industry)

Education

B.E (Mechanical Engineering) from Thanthai Periyar Govt. Institute of Technology, Vellore, Tamil Nadu, India, in 1993

Skill Sets

Diploma in Computer Aided Design and Drafting at Computer India Ltd, Chennai.
Part time programme on Statistical Techniques for Process control process Improvements at SPC Institute, Chennai.
ISO 9001:2000 / TS 16949:2009 Qualified Lead Auditor from IRCA, through Omnex.
Good command in MS office.
Exposure to Lean and Six Sigma Concepts.

Work Experience

Senior Manager - Quality Assurance
Since Sept. 2005
Company Profile: Manufacturing Injection Plastic Molded parts
Job Responsibility:
Total In charge for receiving materials, BOP’s, Job work parts, In process molding, Assy and Final Inspection – Applicable to Plastic, Rubber, Foam, Paint, Fabric and Metal Parts.
Complete APQP and PPAP process handling for the new products.
Handling on Customer complaints with Countermeasures of non occurrence level.
Assurance to Total Products performance with respect to Reliability testing as per stds.
On time schedule training to each QA member included with other supportive Function members
Conducting Supplier Quality Management System audits and upgrading the supplier Performance to meet Management targets.
Ensuring product quality consistency wrt process input and output parameters.
Developing new standards for product performance improvements.
TPM Facilitator to ensure training, implementation, monitoring and results oriented activity wrt 9 Pillar approach.
Responsible for Product and Process audits and ensuring CAPA in place with meeting Customer specific requirements.
Leader for Lean and Six sigma Projects handled inside the plant.

ACHIEVEMENTS:
Focus on Business Operating Metrices aligned with Top Management Goals and Ensure deployment of down the level operation towards Targets.
Achieved “Award for TPM Excellence,Category A” by JIPM audit Japan.
Achieved Successful Completion on Stage 1 audit on “TPM Excellence in TPM Commitment” by JIPM audit Japan and Working Progress on Final audit Nov 2013.
Achieved System Certification on IMS standards ( ISO/TS 16949 / EMS / OHSAS) at single stretch at Pondicherry Plant (First Plastic company in South India) .
On time completion of APQP/PPAP targets for new projects handled.
Appreciation from MD for Scrap Reduction on Rotor Crate 101 (from 35% to 2%)
First Safety Poster award from TPM Club India at 7th TPM National conf, Chennai.
Total Cost Savings in one of the project, Raw Material formulation (Furniture) cost 21 lakhs per annum.
Simplification on Furniture Formulation from 42 to 5 nos without affecting
Material Cost and Product Quality Performances.
Productivity improvement by layout change of Industrial products (paint
shop), ie Implementation of Single flow concept – 50% Productivity Improved.
Kaizen Presentation & Winner of 11th kaizen conference at Pune, by TPM Club India.
Lead Quaterly Internal Kaizen competition among employees and Improve upon Employee Morale towards Management Objectives.
Developing Multi skill personal and Skill rate improved by 20% per annum.
Total suggestion personally involved 1210 nos, Kaizen around 202 nos.
Total Kaizen savings around 37 lacks per annum.
Achieved Plantwise Lean and Six sigma projects and cost savings around minimum 2laks per month.
IMS Training & Implementation Extended to Supreme Chennai Plant and
Achieved
ISO/TS 16949 Certification and Progress on EMS/OHSAS Systems without external Consultant Cost.

Deputy Manager- QA
Oct 2004 to Aug 2005
Company Profile: Supplying Injection Plastic Molded, Rubber, Plastic assy and CNC Machined Casting parts to Customers
Job Responsibility:
In charge for receiving inspection of Materials. BOP’s, Inprocess molding, Assy and Final inspection of parts – Applicable to Plastic, Rubber and Casting Parts.
Customer complaints handling and immediate feedback on permanent corrective action.
Reliability lab – Rubber Materials for conducting all type of Material testing as per the Customer Requirements in line with Material and Engg Specification.

Senior Engineer QA
Feb. 1999 to Oct. 2004
Automotive and Technologies and Engg
Job Responsibility:
In charge for receiving inspection of Materials. BOP’s ,Inprocess molding , Assy and Final inspection of parts.
Documentation control on ISO / TS 16949 System requirements
Development and Implementation of New subcontractors with Quality specific Requirements.
Effective planning off material movement to the consecutive areas.
Making of Jigs and fixtures for products & Testing to ensure quality requirements.
5S & Kaizen activities maintained in the shop floor.
SPC studies and consolidation reports to Ford India. Pvt ltd.
QOS Methodology excution, 8D analysis for customer complaints.
APQP and PPAP activities for all customers with respect to new products.
CFT team member for excution of Pflow, PFMEA and Process control plan.
One of the Qualified ISO/ TS 16949 Quality system internal Auditor in the
company.
Door person for Customer complaints and immediate feed back on permanent corrective action.
Head for Reliability lab, for conducting all type of performance testing as per the Customer Requirements in line withMaterial and Engg Specification.
Calibration and MSA studies on all Gauge Measurements include Variable and attribute type.

Achievements:
As one of project Coordinator for certification on ISO / TS 16949: 2002.
Appreciation award for wastage reduction on Cover fuel pump (from 23% to 1%)
As Quality Head, handled new project for General Motors Holden at Australia for 3 months.
Leading the team in well planned and right direction.
Good communication bet’n sub ordinates to customer requirements.
Self made excel programme for instant calculation of complete monthly reports about in house Receiving stage, Online, End line, Customer end PPM, X bar and R charts during Process and Commodity wise supplier and customer PPM rating.

Senior Officer-QA
Dec’ 1995 to Jan’ 1999
Carbonaire Industries Pvt Ltd
Job Responsibility:
Railways Customer Inspection from Northern & Southern region of Indian railways.
Quality in charge for receiving, Online, Final and testing lab.
Control over the improvements in production planning and flow of materials.
Correction in the mold to meet the drg and testing requirements.
Implementation of jig & Fixtures for Railways customer.
Handling of Plastic material testing m/c like Tensile, Melt flow index, Resistance testing, Impact hardness testing, Flexural hardness, Glass fibre contents, Density, Flammability and water absorption testing.

Achievements:
As project Coordinator for certification of ISO 9001.

Undergone Apprentice Training
Sept. 1994 to Sep. 1995
Locomotive
Workshops, Perambur, Chennai.Servicing of A/C & Diesel engines Locomotives.
Job Responsibility:
On job training on the shop floor like, to operate all type of machines, to carry out
Machining Operations of lathe, Drilling, Milling, Buffing and surface grinding.

Trainee Service Engineer
Oct’ 1993 to Aug’ 1994
Oriental Hydraulics (Pvt) Ltd, Chennai.
Job Responsibility:
Service carried out customer end for trouble findings in the hydraulic pressing m/c.
In charge for Machining section, operations like Turning, Grinding, Milling, Fine grinding and also commissioning of hydraulic presses.

Future Goals

To pursue challenging career in Total Quality System and Total Productive Maintenance.

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