• Gender: Male
• Age: 60
• Designation: Senior Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  2400000 /Annum
• Expected Gross Salary: INR  2600000 /Annum
• Preferred Country: India, Nigeria, Kenya
• Notice Period: 30  Days
• Work Experience: 37.1 Year(s)

Education

Diploma In Plastics Technology From Central Institute Of Plastics Engineering And Technology, Chennai with Grade A+ in 1986.

Skill Sets

Efficient management of Plastics processing Industry.
Injection molding of plastics and also other processes.
Production and shop Floor management.
Maintenance.
Budgeting.
HR and IR.

Work Experience

Production Manager
Since Dec 2008
Company Profile: An African company engaged in tiles, bathrooms, carpets, furnishings, furniture, kitchens, wood flooring, ceilings, air conditioners and other building materials.
Job Profile:
Spearheading wide gamut of activities pertaining to:
Handling operations of Injection moulding line, Roto moulding plant and PVC extrusion line (Floor tiles, Flexible film and Compound).
Responsible for developing and manufacturing new products and managing dispatch activities.
Reviewing various activities including manpower planning for improvement in the skills, plant efficiency, Budgeting and productivity, ‘5s’ activities.
Highlights:
Streamlined various processes, PVC floor tiles line, Injection moulding plant, Roto moulding of Large capacity tanks with UV stabilization and Material flow with FIFO system.
Controlled man power with rotational off system, multitask work allocation to staff for better output and maximum efficiency and responsible for running the unit with profit centre concept.

In-Charge - Quality Assurance Department
Nov. 98 - Oct. 08
Company Profile: One of the leading companies in Consumer Electronics and Home Appliances
Job Profile:
Handling various activities including:
Production, process quality and final inspection of molded parts on 40 T to 1200T machines, ensuring adherence to quality of incoming material and involved in paint shop activity.
Key user and core member of SAP QM module.
Highlights:
Distinction of achieving rejection below 0.05% at incoming stage by setting up of quality norms, ref. sample, standard manufacturing process and cycle time at vendors.
Instrumental in achieving processes FTR (First Time Right) & post molding FTR at 99.2 % level with 95% productivity and 2% down time by setting up of quality norms, reference sample and standard cycle time and process parameters.
Actively participated in training and implementation of six sigma activity thereby setting and achieving targets.
Involved in optimizing paint consumption thereby achieved FTR 99%.
Streamlined SAP QM Module, SQC activity, Vendor evaluation and upgrading the processes to match own requirement for the smooth flow of operations.

Manger - Mould Shop (Molding & Vacuum Forming)
Sep 1996 - Oct 1998
Samsonite India Ltd., Nasik
Company Profile: Leading company engaged in manufacturing of Luggage Bags.
Job Profile:
Managing various activities including;
Building injection molding shop (Engle 1200 t to 40t machines and shelly make vacuum forming machine).
Handling production of molded and vacuum formed shells of molded luggage.
Highlights:
Actively involved in installing and setting up of mould shop with Engel make injection molding machines.
Distinction of starting set-ups successfully and achieved 99% FTR with 95% of material yield.
Successfully achieved the quality of molded & vacuum formed components in line with international Samsonite standards in optimum cycle time.
Played a key role in achieving production cost 20% below the target by running the mold in auto cycle, reducing cycle time and using cooling fixtures / jigs parallel on machine, effective use of man power and on line scrap.
Attended training on Engel machine fro 40 t to 1200 t at Belgium and Austria.

Assistant Manager - Engineering
Jul 1991 - Sep 1996
Videocon VCR Ltd., Aurangabad
Job Profile:
Responsible for setting up of production and quality norms of molded parts at vendor and coordinating with vendors to solve the production and quality related problems.
Highlights:
Distinction of achieving 10% reduction in cost of molded and sheet metal components procured from vendors by extending engineering support, setting and monitoring process, cycle time, generating quality norms, etc.

Unit In-Charge
May. 89 - Jun. 91
Shri Plastics Industry, Aurangabad.
Job Profile:
Responsible for setting up an injection molding shop and liaising with customer for order and supply.
Highlights:
Actively involved in erection and installation of small mold shop with two 100 t molding machine.
Successfully developed various components for M/s Videocon, Garware, Cosmo Films, Drip Irrigation Systems with 20% cost reduction.

Sr. Officer Molding
Aug. 86 - May. 89
Universal Luggage Mfg. Co. Ltd. Aurangabad
Company Profile: Manufacturer of Moulded Luggage and all kinds of Plastic Materials.
Job Profile:
Handling day-to-day production on 1250t and 1750t molding machine and responsible for maintenance of moulds and machine in shift.
Highlights:
Recipient of Best Officer Award in 1987.
Distinction of achieving the highest production in shift for continuous one month with only 2% rejection.

Future Goals

To independently run a plastics industry as profit Centre.