Ref. No. : CA - 28102 - (Marketing Sales Service - Plastics Products – with 27.9 years in Plastic Industry)

Education

Post - Diploma In Plastics Mold Design From Central Institute of Plastics Engineering & Technology, Chennai in 1991 with Distinction

Diploma In Plastics Mold Technology From Central Institute of Plastics Engineering & Technology.
Chennai in 1990 with First Class

Skill Sets

Comprehensive problem solving abilities, ability to deal diplomatically,willing to learn new Technology and good team facilitator.

Work Experience

Sr Manager - Products & Business Development
Since Oct 2014
Company Profile: Manufacturer of PET Preforms - Aqua, Soda, Hot & Cold Beverages.

Project Manager
Aug 2010 to Sep 2014
Company Profile : Manufacturer of Automotive Plastic Components & White Goods.

Project Manager
Oct 2009 to Jul 2010
Company Name : JG Polypet
Company Profile : Manufacturer of PET - Preforms.

Deputy Manager - Molding, Trim & Chassis Assy
Nov 2007 to Jul 2009
Company Name : SL Lumax Limited
Company Profile : Manufacturer of Lamps, Trim parts and Chassis.

Technical Executive
May 2003 to Oct 2007
Company Name : Hi-Tech Surface Finishers (P) Limited
Company Profile : Metal Finishing of Automotive dies & Maintenance.

Supervisor - Production & Vendor Development
Mar 2000 to May 2003
Company Name : Precision Plastic Products Company
Company Profile : Manufacturer of Consumer good & Molds.

Production Engineer
March 1996 to Feb 2002
Company Name : Vidyut Metallics Limited
Company Profile : Manufacturer of Shaving Razor Blades.

Production – Officer & Vendor Development
Aug 1991 to Feb 1996
Company Name : Pearl Polymers Limited.
Company Profile : Manufacturer of PET Bottles, Jars, Containers & Caps.

Job Profile:
Sales & Marketing
Understanding the PET Preform Market for Aqua /Juice /CSD(Carbonated Soft Drink )Oil /Pharma & Chemicals.

Studying the consumption pattern for the above products and plan the production and supply schedules

Product Realization
Initiating and involving for new product developments from mold developments and product developments like APQP and PPAP.

Facility Planning
Involved in planning for new facilities for new product developments and productivity
Improvements Layout Planning
Preparing plant Layout better flow to avoid time losses in work flow and method study of
Processes Production Planning
Planning of production in allocating suitable resources like man , machine , material and method of production.

Improvements
Initiating improvements in quality based on customer feedback and productivity improvements to meet Cost reduction requirements.

Customer Interaction Process
Involved in Mold development based on customer input and requirements, Initiating activities for developments and follow up activities

Daily Routine Management Activies
Following up with production, quality and other service departments for results and Improvement Actions.

Areas of Exposure
New Project Developments
Involved in planning for new facilities for New Project Developments and Improvements in Layout Planning
Statutory Approvals from IF, Fire, Health, DTCP , TNEB & TNPCB
Selection of Civil, PEB & Electrical Contractors
Selection,Installation and Commissioning of Plant & Machinery
Design, Selection & Installation of Auxillaries like Compressors / Water Pumps / VFD Panels /
Pneumatic & Water Lines.
Preparing Plant Layout to better the flow of Raw Material to FG.

Products Exposure
Exposure product quality Requirements like Automobile, White Goods, Industrial and Electronic Products .

Mold Exposure
Experience in Mold Making and Mold Design of molds ranging from 50 T to 500 T Molds.
Experienced in Hot Runner Molds and Side Core Molds.

Machine Exposure
Experience in Trouble Shooting of Injection Moulding Machines in the range of 50 T to 850 T machines. Machines handled are L&T Demac, Toshiba, Nissei, LG and Windsor in Electrical, Electronics and Maintenance.

Material Exposure
Experienced in all commercial thermoplastics materials like HDPE, PP, LDPE. Experienced in engineering materials like PP, PP talc filled ,PP glass filled, ABS, PC, PMMA, ASA, PET and Nylon - 66.

Achievements
Karthigeya Plastics & Technologies (P) Limited
Design and Execution of New Project & Obtaining Statutory Approvals from Govt Agencies.
Inspector of Factories
Directorate of Health & Family Welfare
Fire & Safety
Directorate of Town & Country Planning
TNPCB
TNEB & DIC Approvals
Selection, Installation and Commissioning of Plant & Machinery
Design, Selection & Installation of Auxillaries like Compressors / Water Pumps / VFD Panels / Pneumatic & Water Lines


JG Polypet Limited
Installation & Commission of plant & machinery and commission of Auto Material feeding system for PET – Injection Molding Process

Planning of production in allocating suitable resources like (4 M Analysis) man, machine , material and method of production .

Productivity improvements to meet cost reduction requirements of the vendors.


SL Lumax Limited
Installation and commission of Auto Material feeding system for injection Molding process
Relayed the plant Layout for better flow to raw material to avoid time losses in work flow and methods of flow Process Production Planning
Planning of production in allocating suitable resources(4 M Analysis) like man, machine, material and method of production.
Productivity improvements to meet Cost reduction requirements of the vendors.
Leader of TPS and 3c5s Activities
HI-Tech Surface Finishers (P) Limited
Planning & Execution of the project .Co-ordination with the Auto majors like TATA Motors,
Mahindra and Mahindra in getting orders for metal finishing of Automotive dies and Molds.
Precision Plastic Products Company
Selection, Installation & Commission of Auxiliaries had increased the throughput, Reduction of rejection rate.
Plant upkeep & labour reduction.Productivity increase is achieved by increasing
the no of cavities in the molds thereby utilizing the machinery to the maximum capacity
Training of unskilled labour in Housekeeping, Logistics has improved the efficiency of the plant

Vidyut Metallics Limited
Installation & Commission of plant & machinery, Increased the throughput by reduction of
rejection rate, Plant upkeep & labour reduction.
Productivity increase is achieved by increasing the no of cavities in the molds thereby utilizing he machinery to the maximum capacity and conversion of conventional mold to hot runner molds
Training of unskilled labour in Production, Housekeeping and Logistics has improved the
efficiency of the plant

Pearl Polymers Limited
Indigenization of molds and hot runner system of ASB Nissie machines had reduced machine down time from 8% to .3% thereby increasing productivity and lesser down time of machinery

Design and manufacture of Blow & Injection Molds indigenously

Set up a mini tool room to do the servicing of molds in house.

Specific Achievement
Received a developmental reward for successfully developing
“Nomex” free nozzle in the Nissie Machines. On account of the above the rejection rate is reduced from 8% to 0.3% thereby increase in production is achieved.

Revamped a completely worn out SP- 80 Gear Driven
Windsor Injection molding machine thereby increasing the out put rate

Future Goals

Growth

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