• Gender: Male
• Age: 55
• Designation: Senior Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 30.4 Year(s)

Education

B.E. (chemical) from Annamalai University. 3rd Rank student in the university.
Internal Auditor Course from BVQI for Checking and improvements in the Quality Systems of the organization.
12th Science in 1989

Skill Sets

Production and Quality control of compounding Plant (Extruder).
Production and Quality control of Continuous Polymerisation (Nylon plant).
Errectioning and commissioning of New Plants (Large scale and small scale).
Capability of high order customer satisfaction levels (European Standards).
Excellence in World class manufacturing activities.

Work Experience

Senior Manager
Sep-2005 to till date
Company Profile : Manufacturing TFE Monomer and PTFE Polymer.
Job Profile
Conceptualization and budgeting of the Project.
Discussions with various Technical Consultants worldwide for supply of Technology and finalization of Technical Licensor.
Detail Engineering of Project with Aker Kvaerner Powergas Ltd. And Licensor.
Hazop study of TFE and PTFE Plants.
Procurement of Equipments and Packages as a Techno-Commercial person.
Execution of Civil Jobs from Piling, RCC to interiors Like False ceiling, flooring, Painting and Centralized Air conditioning.
Erection of Equipments and Pipings.
DCS Logics and Interlock generation.
Recruitment of Engineers and Workmen for the Plant.
Training of People for the plant.
Making of Training Manuals, SOPs and Administrative control aspects of Plant.
Precommissioing , commissioning and stabilization of Plant.

Century Enka Ltd. (Birla Group Company) from 1994 to 2005 in different roles as given below.
Manager Polymer operations.- June-2005 to Sep2005
Job Profile
Overall responsible for Polymer operations ( Production , Quality Control , projects , Modifications and New developments ).
Overall Responsible for Administrative controls of the department. Containing 10 engineers and 100 workmen.
Overall responsible for Production planning, raw materials and finished goods planning and inventory control.

Head of Department of Engineering Plastic Plant of DSM - 2003 to May-05
Job Profile
All types of Polymer compounding (Glass filled, Mineral filled, carbon filled) is done for Automobile industry, Electronic/ Electrical industry and Engineering industry. Erectioning, commissioning and stabilization of Plant of DSM in 2003.
Thorough experience of Ktron Feeding systems for extruder (These are heart of any extruder).
Thorough experience of all types of extruder machines (Like W&P ZSK 83 twin screw) and its accessories.
Automation of Packing Line of Extruder.
New product development and high order customer satisfaction.
Customer complaints handling and active interactions with Customer.
Knowledge of moulding operations.

Assistant Manager of Batch processing units of Polyester manufacturing.
2000 to 2003
Job Profile
Team Leader of Modernisation of batch polymerization plant from Old control systems to DCS.
Errectioning and commissioning of Furnace oil fired Thermic fluid super heater.
Hazop study of whole Polymerisation plant (section wise).
As batch units of Polyester became outdated, to keep the plant in profit center production shifted to Specialty products where lot of new products was developed with world class quality.
Very Good Knowledge of Textile Grade Polyester manufacturing Like Semi dull, Micro dull with DMT and PTA as raw Material.
Also Good knowledge producing and stabilizing Specialty Polyesters like Cationic dye able, Bottle Grade, Film Grade, Optical bright polymer and PBT Polymer.
To compete with Continuous process production cost brought down by improvement in raw material ratios and many energy conservation measures.
Customer interactions and their satisfaction.

Senior Plant engineer of Polymerisation Plant.
1994 to 2000
Job Profile
Development of Quality Systems of the Organisation (ISO 9000).
Implementation of TQM process in the plant.
Going to the root cause of the recurring problems and taking the necessary actions to avoid the same.
Active member of Energy audit and energy conservation team. We achieved lot if savings for the organization.

Shift engineer of Polymerisation Plant
1997 to 1997
Job Profile
Responsible for shift activities of Nylon and Polyester.
Handling Workforce of 100 workmen.
Troubleshooting of all technical and administrative problems in the plant.