• Gender: Male
• Age: 55
• Designation: Senior Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  950000 /Annum
• Expected Gross Salary: INR  1200000 /Annum
• Preferred Country: India
• Notice Period: 15  Days
• Preferred Location: Any
• Work Experience: 28.9 Year(s)

Education

D.M.E. From Govt.polytechnic, Bangalore in 1994 with 55%

Bachelor In Engineering (B.E) Mechanical 

Skill Sets

Effective man management, Generation of least amount of defective output,Controlled consumption of raw materials & accomplishment of corporate target achieved.

MS Office and Internet, SAP& ERP (NAVISION) 

Work Experience

Factory Manager
Oct 2016 to Jan 2017
Company Profile: Manufacturer of HDPE, UPVC & PPR Pipe.
Job Profile:
Planning, Co-ordination & Control of Manufacturing process & Schedules.
Ensure that goods are produced efficiently and that the correct amount is produced at the right cost.
Monitoring product standards & implementing quality control programs.
Involved selecting, ordering & purchasing materials.
Meet all customer commitment through the production of timely, efficient & high quality products.
Organize work flow according to work load to meet delivery schedule and to complete assigned job.
Prepare, update & communicate the production schedule.
Monitoring all the plant activities such as compounding, extrusion, crushing, and pulverizing.
Joined the Erection & Commissioning team on the startup activity & successfully installed & commissioned Windsor machines.
Take all necessary actions to minimize the wastages, manage production cost & improve profitability.

Production Manager.                
Jul 2014 to Oct 2016
Company Profile: Manufacturer of PP Ultra Silent Pipe
Job Profile:
Planning (monthly, weekly and daily) and its Execution.
Manage & control all day to day in house activities like quality production and coordination with 
Respective departments Production.
Analysis of scrap and its route cause.
Preparing bill of material & machine hours.
Raw material Calculation & procurement for monthly plan and follow up with purchase department.
To calculate raw material and conversion costing or quotation.
To keep pending order status and follow with marketing department for technical clearance.
To ensure work as per standard specifications and important corrective action for any feed back.
Reporting to CEO. 

Asst. Production Manager
Oct 2012 to July 2014
Company Name : Prince Pipes & Fittings Pvt. Ltd.          
Asst Executive Manager
June 2010 to Oct 2012
Company Name : Chemplast Sanmar Ltd.
Job Profile : 
Production Planning, Reviewing, Coordination, Productivity Enhancement, Improvement projects,
Cost control, Process & Quality Improvement.
Established routines that expedited responses to the production team.
Preparing MIS reports on daily basis.
Working with SAP in R/3 PP module and MM module.
Supervising processes and working for their continuous improvement at the plant.
Implementing the techniques for reduction of rework and rejection (<3%) generation.
Taking active part in inventory control and monthly audits.
Implementing 5’s system.
Selection of extrusion tooling.
Production entries in Navision system. (ERP)
Reporting to General Manager.

Production Executive   
March 2007 to April 2010
Company Name : EPC Industries Ltd 
Job Profile : 
Responsible for day to day operation, safety of the shop, profitability of the shop, man power of the shop, Equipment’s of the shop & delivery of project on time.
To create systems to improve productivity.
To develop and implement appropriate techniques, work strategy to improve output and ensure accuracy, Productivity and level of product quality standard are met. 
To actively participate in the project program which support achievement of project goal.
Control on scrap by providing display boards on machines centers so as to ensure reduction in scrap & Creative awareness to the operator.
To maintain cleanliness and orderliness of the whole facility, practice good housekeeping.
Maintaining regular feedback, suggestion for improvements to immediate supervision.

Production Engineer                                 Sept 1999 to March 2007
Company Name : Finolex Cables Limited. 
Job Profile :
Monitoring the raw materials consumption at each stage to reduce material cost.
Taking responsibility for raw material, consumables, manpower and machinery planning.
Responsible for the production output to achieve targets.
Taking active part for maintaining in QMS & EMS.
Responsible for the product quality as per customer specification.
Motivate the operator and the team to achieve the targets.
To arrange feed to PVC extrusion lines for light duty cables division – LDC.
To advice maintenance department priorities to attend the breakdowns in the shift depending Upon the emergency of delivery date.
To inspect wooden drums supplies by sub contractors, for JFTC division during non office hour timings.
To carry out the allocated task and assist the superiors in carry out their responsibilities. 
              
Production Engineer  
Nov 1995 to Aug 1999
Company Name : Surana Telecom Ltd. (Hyderabad)
Job Profile : 
Operating the RBD single wire drawing machine.
Operating the Tandem Insulation Line (Extrusion) from Rosendahl, Gauder, Swiss Cab & Machinotech
Machines.
Operating group thinner, drum twistr & sheathing 120 lines.
Handling the team of Engineers and contract Employees.
Carrying out minor maintenance.

Technical Exposure
Exposures To Extrusion Machines
Theysohn technique extrusion (TTM 98, TTS88)-Nextrom, Royal, Swiss cab extrusions
Neoplast High speed blending m/c - Nokia mailefer extrusion 
Davis standard extrusions - Rosendhal extrusion
Sica pipe cutting M/Cs - Sica Automatic Socketing M/Cs
Windsor Extrusions. (KTS350/110, KTS 450/200, KTS200/110, WHD 45/100)
Krauss Maffei (Model: KM45 & KM30)

Exposure To Materials
PVC, HDPE, LDPE, LLDPE, MDPE, FRLS etc.

Exposure To Testing Equipment
MFI Testing, V.S.T., Hydrostatic pressure, Reversion, Ash content, Density, Impact, Opacity and Tensile Testing, Milli ohm meter, Resistant tester etc.

Exposure To Specifications
Familiar with BIS Specification and documentation.
ISO 9001:2008, ISO 14001, DOT

Core Strengths
Production scheduling    
Problem analysis and resolution               Rejection/waste control
Quality Standards/control        
continual improvement                               Cost reduction
Team building                               Inventory control                                   Ability to learn
Presentation skill                          
ERP (Navision)/SAP                                   Staff supervision/Motivation
      
21+ years of dedicated experience in extrusion of PVC, HDPE, LLDPE, MDPE, PP and Molding.
Adopt problem - solver with background in supervisory & lead roles.
UPVC Pressure Pipe, Conduit Pipe, Casing Pipe, SWR Pipe, SDR Pipe, Ultra silent pipe
HDPE Pipe, MDPE Pipe, Gas Pipe, PP Pipe, ID Pipe, Micro Tube, Inline Lateral, Drip Lateral, ID Reducer Pipe, Spray Pipe and Conveyor Pipe.
Tele Communication Cables, Foam Skin Cables, Auto Cables, Light Duty Electrical Cables, FRLS Cables, Co-Axial Cables and Submersible 3 Core Flat cables.
Injection molding of Dripper, Coupler, End Caps, reducers etc.

Future Goals

Growth