Ref. No. : CA - 16260 - (Production - Extrusion – with 22.4 years in Plastic Industry)

Education

Master in Business Administration in Production and Operational Management From GG University, Bilaspur, India (Distance Learning)

PGD-PTCT (Post Graduate Diploma in Plastic Testing & Conversion Technology) from CIPET, Hyderabad in 2002 with “A” grade 
All India CIPET 6th Rank

Diploma in Electrical from ELIM University

BSc (Chemistry) with First Class & Distinction from  Utkal University, Orissa, India in 2001
                                         
Post Graduate Diploma in Computer Application

Trained for Statistical Quality Control By Beaure of Indian Standards
 



Skill Sets

With 12.5 years’ experience in the field of Pipe Extrusion (U-PVC, CPVC, HDPE & PPR Pipes). Proficient in Production, Quality and Operation management. Experienced in compound mixing, machineries setting, trouble shooting and smoothly interfacing with internal and external department to ensure smooth production activities

Work Experience

Production Manager – PVC & CPVC Pipe Dept
Since October 2013
Company Profile: A leading Manufacturer of Agri Pipes, SWR pipes, Plumbing pipes, Threaded blue casing pipes, Column pipes, CPVC pipes
Job Profile:
Having Six PVC extruders and One CPVC Extruder
Agri Pipes, SWR pipes, Plumbing pipes, Threaded blue casing pipes, Column pipes, cpvc pipes

Head of Dept – Extrusion 
March 2013 to September 2013
Company Profile: Manufacturer of uPVC SWR Systems in India
Job Profile:
Having 8 Extruders of PVC pipe production and 02 Extruders for PPR pipe production
Handling complete Production and Maintenance

Production Manager (Extrusion) 
Dec 2011 to Nov 2012
Company Name: Rida National Plastics Ltd
Company Profile: A Leading plastics manufactures in West Africa. PVC Flooring and Various injection moulding
Job Profile:
Installation & commissioning of new extruders and ancillary equipments.
Reporting to Plant Manager/Vice Chairman
Raw material consumption & sufficiency
Raw material procurement
Manpower handling and arrangement
Production planning 
Maximum manpower & machinery utilization
Wastage reduction
Breakdown reduction by preventive maintenance
Compounding of material for different categories of products
Costing of raw material 
Overall  Equipment Efficiency calculation

Machineries Handling:-
Kabra Extrusiontechnik Ltd – KET 65/22V TWIN LINE – 2 NOS
KET 68/28V - 1 NO
KET 52/25 V TWIN DIE - 2 NOS
Papenmeir Mixer Cooler  - 2 Nos
Master Precision Tools - Socketing Machine - 7 Nos

Sr. Service Engineer
August 2010 - Sep 2011
Company Name: Kabra Extrusiontechnik ltd.
Company Profile: A leading manufacturer of plastic extrusion machinery in india, offers a wide spectrum of modern extrusion engineering and machinery, an extensive range of single and twin screw extrusion lines for production of PO pipe and PVC pipes, profiles, pellets, mono and multiplayer blown films etc.
Job Profile:
Erection and commission of new UPVC, HDPE & PPR pipe plants
Servicing of extruders
Technical support to customer ( machine maintenance and processing difficulty) 
Commercial works ( spares inquiry, order confirmation, order processing, despatch)
Customer complaint handling 
ERP system 

Production Engineer 
2005 to 2010
Company Name: Munanoor Manufacturing & Trading LLc
Company Profile: A leading  manufacturer of high quality plastic pipes, situated in Sultanate of oman. An ISO-9001:2000, certified by BVQI. Has entered into technology license agreement with world’s largest converters of Plastics Wavin Overseas B. V, for manufacture of PE pipes.

Shift Engineer (Production) 
2004-2005
Company Name: Prince pipes & fittings (p) ltd
Company Profile: Prince pipes and fittings is a well known manufacturer of PVC-U pipes and fittings (injection moulded) of a verity range. 

Shift Engineer (Production & Quality Control)
2002-2004
Company Name: Sudhakar Irrigation Systems (P) ltd
Company Profile: Sudhakar Group of industries, playing a significant role in PVC pipe and fittings manufacturing process. Sudhakar Irrigation Systems ,a part of Sudhakar groups plays the major role in PVC-U pipe manufacturing. It is an ISO-9001:2000 certified company. Sudhakar uses twin die technology for higher output and quality.

Key Performance Areas
Responsible for Pipe Plant, Compounding & Fabrication Section.
Responsible for Production Planning & Control
Responsible for Producing Quality Oriented Product with Maximum Output.
Responsible for Manpower Controlling.
Responsible for Troubleshooting & Maintenance
Responsible for Maintaining ISO: 9001 documents
Responsible for Trails of New Tools and New Grade materials 
Responsible for reducing the Wastage & Scrap during the production.
Responsible for upgrading the skills of employees through proper training.
Monthly analysis of weight gain/loss of pipe & necessary action for minimizing the Loss of weight.
Identifying, Planning, Implementing continuous improvement of plant
Co-ordination with sales & Q.C. department regarding customer complaints.
Maintaining house keeping and safety conditions
Preventing and corrective action plans 

Products
U-pvc pipes as per international standards
pvc-u –duct pipes(2”-12” -bs-3506), 
high pressure (1/2” –12”,bs –3505 & iso-4422,din-8062,astm sch-40) 
drainage and sewers (110mm-315 mm ,bsen-1401), 
conduits (20mm-50mm, bsen-50086,os-109/1986), 
soil (110mm-160 mm, bsen-1329,bs-4514) ,
waste pipes (11/4”-2” , bs –5255) and  
braided hose:- 1/2” to 2”( local standard)

U-PVC PIPES as per Indian standards
Agri Pipes (20 mm to 315 mm with different pressure
rating like Class -I,II,III,IV,V,VI as per IS-4985:2000)
Plumbing Pipes:-(1/2'' up to 4''as per ASTM standard)   
Bore well Pipes as per IS-12818 ( Ribbed and plain)
SWR Pipes as per IS 13592 

PE pipes   
HDPE pipes (20mm –630mm- iso-4427,din-8074),
HDPE gaseous fuel pipes pe-ii (en-1555-1:2002), 
LLDPE drip tube and 
MDPE pipes.
HDPE duct pipes and corrugated pipes
cPVC pipes
SDR 11 & SDR 13.5 
Column pipes 
1”,11/2”,2”,2.5”,3” – 250 feet , 500 feet and 700 feet Pipes

Machineries handling capacity
Extruders
Rollepaal a-120/36,Holland- 1000 kg output per hour with ultra sound thickness scanner 
Rollepaal (a –80/33)- Holland -450kgs per hour  with ultrasound thickness scanner   
Rollepaal (a –100/33)- Holland with  ultrasound thickness scanner   
Rollepaal (a –80/36)- Holland with  ultrasound thickness scanner   
Cincinnati Milacron, Germany- CMT-65 & CMT –58
Battenfeld , Germany - 2-92-28 V with PLC controller and ultrasound thickness Scanner and 2-90-25 V
Kabra extrusiontechnik, India - KET-2-92-28 V,KET-2-90-25-V, KET-2-68-28-V, KET-2-65-22 V, KET-2-65-18 V ,KET-52, with a twin die  for UPVC pipe manufacturing.
Windsor, Germany - KTS-250, KTS-300, KTS-140
NPC-90, Taiwan
SMT – 75:200 kgs output for triple layer PPR pipe production
WHD 45: 200 kgs output for PPR pipe production with twin line
CH 92/188, CH 65/132 – Extruders from Beier, China
Sai Machine Tools - SMT 90 & SMT 65
Theysohn Machineries - TTS 88 – for CPVC Production

Rubber ring socketing units
SICA,Italy- 32mm-200mm
SICA Italy- 110mm – 315 mm
UPO – 3” to 200 mm
VHAN, India – 63mm – 315mm
MPT, India – 19 -315 mm – Linear Socketing and Rotary socketing machine

Future Goals

A growth oriented position in a professionally managed and dynamic organization, which provides opportunities for development and responsibilities to contribute towards the organization

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