Ref. No. : CA - 22238 - (Production - Extrusion – with 27.3 years in Plastic Industry)

Education

Advance Diploma in Business Management From ICFAI University 

B.Sc (Chemistry), From Mumbai University, in 1996.

Skill Sets

Well versed with Office Automation & Internet Applications

Work Experience

Sr.Production Manager    
Since Jan 2015
Company Profile: Manufacturers FRP laminates & FRP structures catering to various Industry across sectors.
Job Profile:
Production Planning & Control
Planning for production for entire month based on sales pattern & orders.
Accordingly plan for raw material, manpower & machine times lot.
Following up with vendor for raw material for just in time delivery.
Inviting & evaluating vendors for new raw material development.
Optimization of process to get maximum output.
Placing quality checks at precise position to achieve product as per customer requirement.
Generate monthly reports covering highlights, performance, improvements achieved, issues, countermeasures and future plan.
Cost Estimation
Cost projection of final product.
Initiating steps to reduce cost of production.
Educating employees on costing so as to minimize waste due to human error.
Continuous improvement in processes & raw material for reduction in cost of final product.
Vendor Development
Working in close coordination with elements of supply chain like vendors & transporter
for achieving zero time lag in delivery of raw material & dispatch of finished product.
Appointment & evaluating vendors on parameters like raw material quality & time of delivery.
HR Initiatives
Recruitment & training of new work force as per requirement .
Creating awareness among employees related to process, product & industrial safety.
Implementing various schemes to uplift the motivation of employees.
Quality
Implementation of quality management procedures.
Any non-compliance is analyzed and countermeasures taken from time to time.
The customer requirements are understood and incorporated in the production activities .
Make sure that specified norms for production, energy and wastes are monitored and
controlled

Production Manager
Nov 2010 to Dec 2014       
Company Profile : Involved in manufacturing of Industrial safety equipment like helmets, earmuff
Safety gloves, safety goggles etc.
Job Profile : 
In charge of manufacturing unit. 
Production Planning;
Looking after the day-to-day operations of the factory including production (Machine Shop, Fabrication & Assembly Shop), Material procurement & the functioning of Stores & Dispatches.
Manpower & resource allocation so as to optimize the efficiency of the process.
Working knowledge of injection molding & rotomolding.
Tasked with resource planning, inventory management & packaging, vendor development, preventive maintenance & quality assurance of finished product.
Conducting regular inspection and tests to ensure the process capability of various machines and effectuating various energy conservation programs.
Involved in factory setup & Registration, machine set up, & Excise implementation.
Estimate product costing & steps to regulate the same.
Commercial Activities;
Receiving quotation from various vendors for machines, transportation & approval of the same.
HR activities related to work force, contract labourers & mathadi 
Interacting with external agencies like Excise, MSEB, Factory Inspector, Labour inspector etc.
Interacting with customers for product, operation & dispatch related queries.
Coordination:
Hold meetings with operating people to ensure that everybody is aligned to the weekly, monthly and longer term goals
Identify the issues that come up from time to time and take countermeasures
Highlight the issues in regular reports along with actions taken and current status
Good Manufacturing Practices 
Ensure that appropriate shop-floor practices are identified, communicated to all and followed
Continually update self and the team members on the best practices prevalent in similar plants through interaction and visiting such facilities

Production Manager
June 2007 to Nov 2010
Company Name : Santec Fabricators India Pvt Ltd
Company Profile : Engaged in theme activities for Water parks, Theme Parks. Working with composites like FRP, GRC, & Ferro Crete.
Challenged to independently head a Business Unit, involved in constructing themes around plain RCC structure with Glass reinforced concrete (GRC), Ferrocrete, & Fibre reinforced plastic (FRP) as the working medium. 
Job Profile : 
Production Operations
Overseeing production operations entailing development product development activities as per changing market needs, vendor management for indigenous raw material etc.
In charge of whole operation & maintenance of Theme based parks at various locations.
Working knowledge of Glass Reinforcement & composites.
Risk Assessment related to process, Hazards identification, and Job safety analysis.
Customer Relations & Vendor Development
Interacting with customers for feedback on products, product expectations & coordinating 
the same to design department.
Handling customer complaints related to product.
Identifying & developing cost effective vendor/supplier base for cost effective procurement of materials, spares and consumables.
Assessment of performance of the vendors based on various criterions such as quality improvement rate, timely delivery, credit terms etc.
HR Roles
Appointment of new employees as per factory requirement, their salaries & appraisal.
Solving labour related issues
Interaction with factory, labour officers & other government agencies related to factory.
New Initiatives
Finding opportunities in processes & converting them into projects, handling capital investments and finalizing the project after approval. 
Monitoring projects with respect to Cost, Resource Deployment, and Productivity Improvement & Manpower Planning to ensure timely completion of projects. 

Major Projects 
Agrigold
IIFA BAR, International Airport Mumbai
Theme Auditorium (A wizcraft project)
Howzzat, (Cricket based theme bar)

Operation Engineer                  
Dec 1998 to June 2007
Company Name : Owens Corning (I) Ltd.
Company Profile : Manufacturer of fibre glass & its application & certified for ISO 9000:2001, ISO 14000 & OHSAS 18000.
Job Profile :
Production Management
Achieving production targets with efficient utilization of resources.
Took up additional task as Safety Box side Leader & was In charge for overall departmental safety ensuring risk & accident free working environment.
An active team member for Six sigma & Kaizen project.
Quality Management
Overseeing implementation of standard quality norms and ensuring adherence to various rules and regulations laid as per ISO 9001: 2000 and ISO 14000 including training.
Directing systems viz., Statistical Process Control, Total Quality management and ISO systems as well as implementing 5 S on shop floor through SGA-Small Group Activities
Overseeing implementation of HSE (Health, Safety and Environment) policy and systems.
Ensured high Performer (for tonnage & efficiency) for continuous 6 times.

Customer Service Chemist
Feb 1997 to Dec 1998
Company Name : Pidilite Industries Ltd
Company Profile : Producer of adhesives, resins & paints.
Job Profile : 
Hired to handle production planning, quality control of finished product, product development & raw material planning.
Familiar with all types of adhesives, sealants, resins & construction chemicals. Handled customer complaints
Developed an application of adhesive on PP.
Instrumental in developing adhesives & applications

Trainings Undergone
SAP (PP Module) Training.
Training in ISO 9001-2000, ISO 14001, OHSAS 18000 (System integration)
Implementing 5 S program in factories.
Computer Diploma in Executive Tools (Word, Excel, PowerPoint)
Trained in Industrial Safety & Basic Fire Fighting.

Future Goals

Seeking career enhancements at a Senior managerial Level  across functional sectors of Manufacturing, Quality & Supplychain.

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