• Gender: Male
• Age: 60
• Designation: Plant Head
• Highest Education Level: Graduate - Degree
• Preferred Country: India, Bahrain, Kingdom of Saudi Arabia, Oman, Qatar, UAE
• Notice Period: 60  Days
• Preferred Location: Maharashtra
• Work Experience: 39 Year(s)

Education

B.E(Production Engineering) Nagpur University, MS,India 1987 59.00%
H.S.C Maharashtra Board 1982 69.00%
S.S.C Maharashtra Board 1980 75.00

Skill Sets

28 years of manufacturing experience in ‘Plastic Industries’
Extrusion Moulding (PVC Pipes, HDPE Pipes, Sheets of various polymers Poly-carbonate, HIPS, HDPE, PP, ABS, and PMMA. Hollow doubled walled plastic sheets of COPP, Flat sheets extrusion: PVC Sheets (Rigid/Flexible))
Injection molding (plastic battery containers, covers, IML paint pails)
Thermo forming
Roto molding (LLDPE water storage tanks)
Recycling (Washing & separation line, shredders, agglomerator, grinders, palletizers)
New Projects (Set up, installations & commissioning)
ISO 9001-2000 Quality System (As an MR & Lead Auditor)

Work Experience

Plant Head – Operations & Maintenance.
period- Aug 2020 till to date
company profile- PP Woven Bags (WPP Bags). Woven Polypropylene Bags get their strength from their woven PP material
job profile
Extruded sheets of PP, HDPE, LDPE
Blown films
Lamination

Plant/ Production Manager
2016 to 2019
Company Profile : Pallets, Multi layer LLDPE water tanks, Waste water treatment units, Rotomolded products etc.

Plant Manager
1998 to 2016
Company Profile : Moulded Plastic Battery containers, covers and Plastic Paint Pails (In-mould Labelling)

Production Manager
1997 to 1998
Company Name : Gulf Acrylic Industries
Company Profile : Extruded sheets of PMMA.

Production Manager
1995 to 1997
Company Name : Caprihans India Ltd

Plant Manager
1990 to 1995
Company Name : Kisan Irrigation's Ltd
Company Profile : PVC pipes, SWR pipes

Shift In charge
1988 to 1990
Company Name : Bajaj Pipes
Company Profile: Manufacturer of PVC pipes

Job Profile :
Manufacturing Experience in “Plastic Industries” as a Plant Manager involving following manufacturing processes:Extrusion, Injection Moulding, Rotomoulding, Thermoforming, Recycling.
Manufacturing experience in following products:
Extruded Products: PVC pipes, SWR pipes, PE pipes, Extruded sheets of PC, PMMA, ABS, HIPS, PE, PP, Hollow corrugated profiles of COPP.
Injection Molded Products: Automotive Battery containers, covers, Paint Pails (In-mold labeling)
Rotomolded Products: Multi layer Water Tanks, Waste Water Treatment Units (in technical collaboration with Delphin (Germany), Road Barriers.
Thermo forming: Thermo forming of ABS sheets for Truck canopies 6mm thickness and Domes of Polycarbonate sheets 3mm to 5 mm Thickness, HIPS sheets thermoforming for Refrigeration Industries (4mm to 6mm thickness), Jewelry boxes 0.4mm thickness polystyrene sheets etc.
Recycling: Reclamation of polypropylene scraps out of used automotive batteries and several other recycling projects.
Processing knowledge of various polymers like Polycarbonate, PMMA, PS, ABS, PP, HDPE, PVC and LLDPE.
Leadership role in multinational workforce.
Excellent communication skills (verbal & written)
Managing Manufacturing, Maintenance, Production planning and control and through efficient interactions with Finance, Purchase, and HR to achieve desired profitability results.
Certified ‘Lead Auditor’ of ISO Quality System from TUV, Germany.
Scrap Reduction, Troubleshooting and problem solving.
Rectifying Customer complaints, implementing corrective and preventive actions to ensure the complaint won’t recur.
Working with minimum inventories of raw material, spares and stocks.
Training of operators and supervisors, establishing operating procedures, and Process Center lines to achieve higher OEE.
Involved extensively in evaluating and purchasing of plastics process machinery and accessories.
Involved in technology transfer through proper training the workforce during the startup of new projects.
Interaction and liaison with subcontractors for project implementation.
Involved extensively in preparing CAPEX and Budget.
Involved extensively in preparing and implementing Safety Manual, and establishing safe working practices, conducting regular safety audits, and taking corrective and preventive actions based on audit observations, findings and non-conformances.
Extensive experience in mould manufacturing as per customers design, and repairs of moulds, preventive and breakdown maintenance.
Operations Excellence: Well versed in Operational Excellence, OEE, Savings & Cost Reduction, worked extensively in devising and pursuing critical Cost KPIs and Cash KPIs (Key Performance Indicators), 5S and Autonomous Maintenance.
Set up several new projects in Plastics during my tenure of 21 years in Saudi Arabia.
Injection Molding project to manufacture PP automotive battery containers and covers. The project involves setting up of 24 Injection Moulding machines ranging from 75 ton to 750 ton clamping force and manufacturing and supplying 12V Automotive Batteries cases and components of as per DIN and ASTM standards.
Injection molding project to manufacture Plastic Paint pails with In-mold labelling. The project involves setting up of injection moulding facility having Robotic Arm and having In-mold labelling facility.
Extrusion project to manufacture extruded sheets of PP, PC, PE, PS, and PETG.
Recycling project to reclaim polypropylene from waste automotive batteries.
Recycling project to reclaim polypropylene from lumps of PP.
Rotomolding project to manufacture Waste Water Treatment Units in technical collaboration with Delphine, Germany.
Hands-on experience on the following plastics processing machineries:
Injection Molding Machines: Windsor, Battenfeld, Ferromatic Milacron.
Extruders: 1) Omipa, Reifenhauser, BG Plast (Extruded Sheets)
Kabra, Windsor, Cincinnati Milacron (PVC Pipes)
Rotomolding: Polivinil (Italy).
Recycling: Washing & Separation lines (PRT, Italy), Shredders (Weima, Germany), Palletizers (NGR, Austria), Agglomerators (PRT Italy), Grinders (Rapid, Sweden).