• Gender: Male
• Age: 55
• Designation: Senior Manager
• Highest Education Level: Graduate - Degree
• Notice Period: 30  Days
• Work Experience: 28.1 Year(s)

Education

B.Com Specialization in Plastics Processing and Maintenance From Institute of Correspondent Education University On Madras in 1995

Skill Sets

Experience in the Field of UPVC Pipes, HDPE pipes, PPR pipes Ceiling Profiles, Printing & Lamination.

Work Experience

Sr Production Manager
2013 To 2014
Company Profile: An ISO-9001:2000 Certified company, manufacturing UPVC Pressure/ Drain (20-400mm),Well Casing/screening Pipes (45MT/day), HDPE teleduct pipes (10MT/day), HDPE pressure Pipes, Ceiling Profiles and Rotomoulded storage tanks.
Job Profile:
Handling new business product development. Project includes HDPE pipes for Tele duct Applications, High pressure gas/water applications, LLDPE storage Tanks, PVC Ceiling profiles, Lamination and Printing.
Implementing and leading the team for ISO 9000:2001 certification in the organization and handling TQM procedures to achieve Organizational quality objectives and departmental targets.
Playing a key role in installation and commissioning of all new extrusion, roto moulding machineries and auxiliaries.
Streamlining the system and procedures for new product development at the vendor's end for effective inventory control for ensuring ready availability of products to meet the market demand.
Evaluating customer's needs in different zones of the country, introducing new products as per market demand.
Developed a fully functional Quality Control Laboratory for Final inspection and Testing of products as per DIN, NIS, ASTM and ISO standards

Processing & Production Manager
2001 to 2013
Company Profile: Manufacturer of UPVC Pressure/ Drain Pipes, Well Casing, Screen pipes (35MT/day), Injection molded & Fabricated Pressure/drain 
Fittings etc.
Job Profile:
Instrumental in maintaining ISO-9001:2000 related documents.
Technology implementation in New Project work for Gravicon Ultrasonic Thickness and Gravimetric measurement systems (Germany), for automatic weight and thickness control of UPVC Pipe plant (160-500 mm)
Spearheading design and development of 315-500mm UPVC Pipe (10 & 16 Bar) tools.
Interfacing between tool room/design department and production department.
Automation of existing machineries like Mixers and material Hopper Loaders

Production In Charge
1999 to 2001
Company Name: Polytursion (True Bore)

Production In Charge
1994 to 1998
Company Name: Flexoflex PVC Pipes Pvt Ltd 

Major Responsibilities Held:
Production 
Supervise, Co-ordinate and Schedule the production activities.
Resolve work problems and recommend measures to improve productivity and product quality.
Establish methods to meet work schedules and co-ordinate work activities with other departments.

Maintenance
Oversee the Operation and Maintenance (Mechanical) of Extrusion Unit Machineries, Auxiliaries and Utility accessories.
Quality Control
Establish and conduct Quality control procedures and control strategies to ensure consistency and adherence to standards for raw materials, products and waste products.
In-process and final inspection/testing of Finished/Semi finished products as per IS 13592, 4985, DIN 8062, ISO, NIS Standard.

Others
Working on costing (Direct and Overhead Costs) of Production and Maintenance.
Training of Technical Personnel on job duties, safety procedures and company policies.
Working on automation of existing equipments for improvement in Quality and productivity.
Adaptable and willing to work with varying assignments.

Machines Handled
125, 73mm & 90, 65, 52mm Parallel Twin Screw RPVC extruders of Rollepaal (Holland) make (L / D - 22:1) and Kabra and Windsor (India) make (L / D - 22,18:1)
Pipe range 20mm to 500 mm.
65mm and 55mm Core opening Conical Twin Screw RPVC Extruders of Cincinnati Milacron (Italy) make. Pipe range 63mm to 250 mm.
Jwell 50/100, 75/110, 125/180,Conical Twin Screw RPVC extuders of Chinese machines 
Gravicon Ultrasonic Thickness and Gravimetric measurement systems for automatic weight and thickness control of Pipes.

High-speed Compounding Mixers of Neoplast, Henskel, Kolsite mixer, Cincinnati Milacron (Italy) make.
Automatic Socketing Machines of IPM, SICA (Italy), Macnor, Desheng China make, Cincinnati Milacron make.
Testing Equipments

Heading the entire process planning for
manufacturing:
Handled kolsite HDPE machines 75/125,20mm to 500mm, HDPE pipes and HDPE coils . 
Handled kolsite 75 M/C PPR pipes 20mm to 110mm 
Handled ceiling profiles 6mm, 7mm, 7.5mm, 10mm . 
Designing Quality system procedures, Quality Manual, Records and Documents related to production and Quality Assurance as per ISO standards.
Maintaining the Quality System as per ISO - 9002 and working in projects like Cost Reduction, Productivity Improvement, Downtime and Waste Reduction.
Following TQM model using Statistical Techniques and taking corrective, preventive measures on non-conformities

Future Goals

Seeking to respond to new challenges and to be a part of a team, where I can diligently discharge my skills and duties, enabling me to contribute to organizational goals, with a commitment to team work, continuous learning and skill development