Ref. No. : CA - 31007 - (Production - Extrusion – with 19.2 years in Plastic Industry)

Skill Sets

Well versed with Lotus Notes, Outlook, MS-Office (Excel, Word & PowerPoint)

10 + years of experience in Production: Quality control: Process Improvement in Flexible Packaging.
Gained experience in Process of Printing, Lamination, Blown Film and Soap wrapper (PEGHot Melt).
Gained experience in coordinating with the Suppliers & Customer in package development.
Well versed with the concept of 5's , ISO , BRC/IOP , Lean management & 6 sigma
Possess excellent communication, leadership, relationship management and analytical skills.

Work Experience

Senior Officer
From November 2015 to till date
Company profile- largest flexible packaging company.

Job profile-
Establish and monitor the quality systems and procedures in the lab, on the shop floor and in other areas of the factory.
Proper and timely feedback on product quality to all personnel (i.e M/c Crew, Technicians, Shift I/Cs) for corrective/ preventive actions and improvements.
Ensure the upkeep of all quality measuring equipment.
Train the shop floor workmen, managers, lab people on various quality parameters (visual, functional, physical and smoke) and its importance and relevance to the customer.
Monitor and report the “Cost of Quality” on a monthly basis and initiate appropriate measures for its reduction.
Provide knowledge and guidance to Quality Improvement teams.
Interact effectively with Product Development (PIP), & Process/Technology specialists for problem resolution.
To increase the level of quality consciousness / awareness within the process through effective communication systems.
Handling Customer Complain.(CAPA) implementation.
In process Quality checks & Record keeping of Job Files & batch files
Innovations for CI
Creating mature quality processes leading Good Quality Output, enhancing productivity and wastage control.

Senior Executive of Production
From July 2013 to November 2015
Company profile- engaged in manufacturing and exporting of flexible laminates for snack food, pharmaceutical, pet foods

Job profile-
Planning:
Daily Production Planning and monitoring the target vs actual Production.
Planning & monitoring the job sequence to the machine to ensure reducing scrap & smooth running.
To fix up the departmental target in terms of productivity, scrap & quality.
Preparation of action plan & weekly review to achieve target productivity, scrap & quality.
Review of monthly performance with the management as well as with department head.
Machine Maintenance & Health.
To handle machine preventive and breakdown maintenance.
To analyses machine breakdown and make action plan to resolve that issue periodically.
Machine overhauling , modification & effective maintenance.
Training and Team Development
Provide technical training to the team to resolve quality issues ,improve productivity & reducing scrap.
Provide guide lines to build up team, explore team work & team motivation.
Fix up man power, responsibility & its utilization.
Review skill matrix up gradation.
System Improvement and Quality Improvement
Review, amend & implementation of SOP, JSS & WORK PROCEDURE.
To fix up departmental audit & review its NC closing.
Analysis of customer complaint & preparation of its CAPA.
Monitoring SQC & trend chart.
Review of Project for increasing productivity & Scrap reduction.
5S & Lean project initiatives as well as implementation of HMP & GMP.
Implement brain storming technique for making action plan to reduce scrap, customer complaint

March 2010 to July 2013.
PIPL (Essel Propack Group), Sitarganj:
Senior Technical executive of Quality.

April 2006 to March 2010.
VIBGYOR Printing Packaging Pvt. Ltd. (A Group of Creative Packaging):
Shift In charge of Production & Quality.

Dec 2005 to April 2006.
Rexor India Pvt. Ltd:
Technician of Quality.

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