• Gender: Male
• Age: 39
• Designation: Senior Production Executive
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 18.4 Year(s)

Education

MBA(Operation) Electives-Techniques for Operations Efficiency and BPR

Skill Sets

KEY SKILLS:
5`S, TPM, SMED, KAIZEN, MOULD VALIDATION, BILAYER INJECTION MOULDING (CAPS AND CLOSURES)

Work Experience

Sr. Executive, production
From 1st January 2016

Executive, production
From 8th Jan 2013 to Jan 2016

Company profile- manufacture rigid plastic packaging products in both injection & blow moulding for customers dealing with food, FMCG, pharmaceutical, oil & lube.

Job profile-
Achieving and sustaining the targeted Efficiency.
Minimizing and maintaining the scrap generation bellow the limit.
Minimizing and maintaining the set up time of mono and bicolour moulds bellow the limit (SMED).
Cavitation and cycle time monitoring
Cost saving by controlling the manpower usage as well as preparing the budgeted vs actual manpower report.
Cost saving by optimized and controlled usage of master batches and preparing monthly consumption and saving report.
Preparing and presenting the PPT report for monthly ORM(Operations Review Meeting)
Identifying the best performing technician for monthly rewording.
Visiting customers for addressing the complaints raised.
Identifying the ROOT CAUSE of breakdowns and supporting maintenance team to fix the issue quickly to reduce down times.
Train the working persons about quality and safety

Supervisor
From 1st Sept.2009 to 4th Jan 2013
Company profile- manufacture rigid plastic packaging products in both injection & blow moulding for customers dealing with food, FMCG, pharmaceutical, oil & lube.

Hi-tech plast ltd. (unit-Multi-tech) from 16th Aug. 2006 to 14th Aug. 2009 as officer, production

Job profile-
Was leading the members of mould change team to get their maximum output in order to minimize the mould change time.
Monitoring the scrap generation and its source to minimize as well as to reuse it.
Co-ordinate with the planning dept. to minimize the no. of mould changes in order to reduce losses as well scrap generation.
Involve with the maintenance Dept. to minimize m/c breakdowns to achieve maximum efficiency. And also about preventive maintenance of the machines.
Co-ordinate with QA regarding dispatches plan and any quality issue with the running components.

MATERIALS PROCESSED:-Different grades of commodity Plastics: HDPE, PP, LLDPE, LDPE

MACHINES AND EQUIPMENTS HNDLED:-
(1)L & T:-From100 tons to 450 tons.(including Ergotech series)
(2)Ferromatic Milacron:
From100 tons to 660 tons.(hydraulic, toggle & locknut systems of series like Sigma, Omega, Magna, Maxima and Hydron
k-Tec(Horizontal rotating core with two injection units): This m/c is made by Ferromatic Milacron Europe by which bi layer components can be moulded which is having two cavity halves and one rotating core. Components moulded in this m/c are Emami MPB top, Boroplus cap, Zandu balm Jar and cap, Panteen sampoo cap and Horlicks cap.
Auxiliary vertical injection unit(Milacron):-This is used for bi-layer(bicolour) components (e.g. Himalaya face wash tube caps, L’Orial, Emami Navratna oil cap and Dove shampoo caps) which operates in synchronisation with main unit
(3)Engel Victory 350T
(4)E-Multi:-A vertical auxiliary injection unit fitted above the cavity half of the mould for bi-colour Components which is made by the Moldmasters.
(5)Piovan, Tschritter and Prasad Koach-used for master batch dosing as well as central r/m conveying fro silo.
(6)Have experience in operating robot.

MOULDS HANDLED:-
Cube molds(horizontal rotating core) of Foboha for K Tec only
Turn table(vertical rotating core) for bi-color component
Core Back technology moulds used for bi-layer(bi-color) components
Hot runner multi-cavity (128 cavities) moulds of Husky, Mold-masters and PSG having pneumatic and hydraulic gate valve technology.
IMC technology for flip cap closing, e.g. Head and shoulder shampoo Cap, Panteen shampoo cap(bi-color)
Unscrewing cap moulds of both hot runner and cold runner three plate type, e.g. Harpic cap, SCJ Duck cap and Win cap.