• Gender: Male
• Age: 39
• Designation: Senior Production Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: India
• Work Experience: 21.1 Year(s)

Education

Diploma in Plastic Engineering Pass with first class.
N.C.T.V.T in Plastic Processing from Kolhapur.

Skill Sets

MS-CIT Passed with 70% Marks.

Work Experience

Senior Production Manager
From : May 2023 To Till Date
Company Profile : Manufacture injection molded parts for a range of requirements. Our vast experience in Injection molding and machine tonnage availability ranges from 60 to 1200 tons allowing us to cover most requirements.

Job Profile :
Production / manufacturing-
New moulds trials & Troubleshooting, good hands-on experience in handling latest technology Injection molding machines in process & production,
Lead Planning process activities as per planning.
ensuring the products comply with the required standard (as per work instruction).
Verifying section-wise process parameters and to ensure all parameters.
Ensure usages of left over compounds (semi-finished goods).
Suggesting Improvement in production and Reduction in wastage (MUDA, KANBAN
ACTIVITIES).
Ensure delivery of products as per customers requirement with standard specification.
Implement corrective and preventive actions on internal customer complaints, quality problems and any other issues (CAPA & 8D).
Preparation of various ERP as regards to productivity, quality, and performance.
Re-allocating tasks whenever needed to achieve deadlines.
Inventory Management.
Organizing Non-Conformity review and action plan (Re work instruction & NC part handling work instruction).
Achieve & monitoring OEE, EFFICIENCY, REJ LABEL, AVAILIBILITY, PERFORMANCE,
QUALITY RATE & SCRAP LEVEL as per company target.
Reduce PPM & improve productivity.
Production Planning -
Analyze and plan production schedules, processes, documentation, tools etc.
Preparing monthly production plan and circulation and monitoring for achieving the set targets to meet the customers need.
Planning to procure the raw material for the required production specification wise.
Recommend modifications to production process.
Review of Production vs. Dispatches with quality & safety policies.
Maintain an awareness of developments in the field of production engineering in the area safety & department objective.
Manpower Planning-
Notifying the manpower requirement for the production.
Training & Development for Team
To assess the training need of the employees regards company policy, dept. objective, safety & standards.
Ensure proper training of operators as per plan.
Monitoring effectiveness of training imparted. Working with managers to implement the companys policies and goals (OJT);
Reviewing the performance of subordinates; (SKILL MATRIX)
Training and guiding teams towards identifying factors critical to quality, reducing
Process variation, improving capabilities & increasing the productivity with less rejection & down time.
Project Management-
Provide the production and control support for new developments.
Cost Analysis / benefits on the new projects.
Recommending new projects, activities, automation to improve productivity, cost reduction
Related to project discuss with CFT team. Other Responsibilities (Day- day activities): Analyze and plan production schedules for dispatches in line with the month's business plan.
Review production against dispatches (plan vs. act).
Material planning - both RM & Child part (bop).
Check Nonmoving excess produced FG
Key in last minute rush orders preferably without upsetting the planned commitment
Formulating and implementing cost saving measures and modifications to achieve substantial reduction in terms of production cost & energy consumption
Implementation of Training activities.
Monitoring Production target, Production Planning, Process measurable as per department target.
Injection molding process setting. (Product Issue solve)Documentation
Daily GMP (Audit on 19-06-2023), BRC, ISCC Plus, ISO 9001 / 14001 / 45001 documentation for update & implementation.
Daily process measurable. (OEE, PPM, REJ % & SCRAP, AVAILIBILITY,
PERFORMANCE, QUALITY)
Daily follow production plan vs. act.
Every day check & verified SAP entry.
Prepare & attend CAPA regards process loss & safety.
Keep all the record verification Audit requirement (For EXTERNAL & INTERNAL AUDIT) purpose.
Actively participated in auditing of GMP (Audit on 19-06-2023), BRC, ISCC Plus, ISO 9001 / 14001 / 45001
Undertaking regular Internal Audits, Root Cause Analysis, troubleshooting and reviews to ensure adherence to highest stand.
Check all document update display proper way & proper place.

Assistant Manager
From : Sep 2021 to May 2023
Company Profile : Manufacturing of Moulded Components for Automotive, Appliances & other industries

Job Profile :
Production Planning -
Analyze and plan production schedules, processes, documentation, tools etc.
Preparing monthly production plan and circulation and monitoring for achieving the set targets to meet the customers need.
Planning to procure the raw material for the required production specification wise.
Recommend modifications to production process.
Review of Production vs. Dispatches with quality & safety policies.
Maintain an awareness of developments in the field of production engineering in the area safety & department objective.
Production / manufacturing-
Troubleshooting, good hands on experience in handling latest technology horizontal & vertical Injection molding & Blow Moulding machine in process & production,
Lead Planning process activities as per planning...
ensuring the products comply with the required standard (as per work instruction).
Verifying section-wise process parameters and to ensure all parameters.
Ensure usages of left over compounds (semi-finished goods).
Suggesting Improvement in production and Reduction in wastage (MUDA, KANBAN
ACTIVITIES).
Ensure delivery of products as per customers requirement with standard specification.
Implement corrective and preventive actions on internal customer complaints, quality problems and any other issues (CAPA & 8D).
Preparation of various SAP as regards to productivity, quality, and performance.
Re-allocating tasks whenever needed to achieve deadlines.
Inventory Management.
Organizing Non Conformity review and action plan (Re work instruction & NC part handling work instruction).
Achieve & monitoring OEE, EFFICIENCY, REJ LABEL, AVAILIBILITY, PERFORMANCE,
QUALITY RATE & SCRAP LEVEL as per company target.
Reduce PPM & improve productivity.
Manpower Planning-
Notifying the manpower requirement for the production.
Training & Development
To assess the training need of the employees regards company policy, dept. objective, safety & standards.
Ensure proper training of operators as per plan...
Monitoring effectiveness of training imparted. Working with managers to implement the companys policies and goals (OJT);
Reviewing the performance of subordinates; (SKILL MATRIX)
Training and guiding teams towards identifying factors critical to quality, reducing
Process variation, improving capabilities & increasing the productivity with less rejection & down time.
Project Management-
Provide the production and control support for new developments.
Cost Analysis / benefits on the new projects.
Recommending new projects, activities, automation to improve productivity, cost reduction
Related to project discuss with CFT team.
Other Responsibilities (Day- day activities):
Analyze and plan production schedules for dispatches in line with the month's business plan.
Review production against dispatches (plan vs. act).
Material planning - both RM & Child part (bop).
Check Nonmoving excess produced FG
Key in last minute rush orders preferably without upsetting the planned commitment
Formulating and implementing cost saving measures and modifications to achieve substantial reduction in terms of production cost & energy consumption
Implementation of TPM activities.
Monitoring Production target, Production Planning, Process measurable as per department target.
Injection molding process setting. (product fault solve)
Documentation
Daily IATF 16949 & OSHAS, MSES documentation for update & implementation.
Daily process measurable. (OEE, PPM, REJ % & SCRAP, AVAILIBILITY, PERFORMANCE, QUALITY)
Daily follow production plan vs. act.
Every day check & verified SAP entry.
Prepare & attend 8D & CAPA regards process loss & safety.
Keep all the record verification IATF 16949 Audit. MSES requirement (For EXTERNAL & INTERNAL AUDIT) purpose.
Actively participated in auditing of IATF 16949, ISO 14001, and iso18001 & 5S.
Undertaking regular Internal Audits, Root Cause Analysis, troubleshooting and reviews to ensure adherence to highest stand.
Check all document update display proper way & proper place.

Senior Engineer
From : Jan 2014 To Sep 2024
Company Profile : Abhijeet Plastics India Pvt Ltd

Moulding Engineer
From :2012 to 2013
Company Profile : STARION INDIA PVT LTD

Line Leader
From : 2007 To 2012
Company profile : VARROC POLYMERS PVT LTD

Apprentice (Training)
From : 2004 To 2005
Company profile : SUPREME INDUSTRIES LTD

Future Goals

Contribute to achieve the organization objective & Targets through focused approach & team work by using knowledge & skills gained previously& enhancing further