Ref. No. : CA - 31187 - (Production - Moulding – with 13.7 years in Plastic Industry)

Education

MBA (Operation management) -2014 KSOU KARNATKA

Skill Sets

CORE COMPETENCIES
Result-oriented professional with over 8.5 years of experience
Production Operations, Installation & Commissioning, operation
Maintenance
Competent in managing diverse range of production activities such as
Execution of strategic plans, process & equipment executing, capacity
Utilization, process control, cost management, audits & inspection and
Quality assurance
Comprehensive experience in devising significant solutions and
managing day-to-day production operations for making effective
utilization of man, machine, method & materials
Proven skills in enhancing production process operations, optimizing
resource & capacity utilization and increasing productivity & operational
efficiencies, while curtailing costs & expenses
Possess a clear understanding of industry, technology trends with
merit of instituting quality control techniques to achieve product
at the lowest overall costs

Work Experience

Sr Engineer
From - 10 December 2021 to till date
Company profile - leading manufacturer of PET Preforms, Bottles, Containers, Jars

Shift Manager
From June 2019 to November 2021
Company profile- Plastic bottles, closures and preforms.

Machines: ASB 50 MB, ASB 12M, ASB PF SERIES AND ASB DPH, 70 DPW , chum power. Injection moulding also I have handled Jsw all electric Ferromatic, Enjel, L&T, altrasonic welding machine, Vibration welding machine,Arzuffi metalizing machine ,Assembly line tools .
Materials: PET, PP, PC, Triton, nylon ,abs,etc.,
Production and maintenance with 60 machine
Manpower handling
Kaizan 5s maintaining
Rejection control
Quality improvement
Dpr maintain
Breakdown control

Moulding & Testing Engineer
From March 2016 to June 2019
ASB International Pvt Ltd

Job profile-
assisting various plastic moulding technical support issue
contributing to the new product development in collaboration with the development team
Designing & implementing extrusion and production equipment installation & maintenance plans
Preparing & submitting cost reduction & quality enhancement plans
Ensuring process completion compliance with company quality, policy & procedures
monitoring moulding process implementation to ensure smooth operations
Recommending & implementing tooling design changes to enhance manufacturing output cost control
identifying areas of obstruction and taking steps to rectify equipment through application of troubleshooting in
Electrical, Hydraulic, Pneumatic Systems & ancillary testing & troubleshooting in Chillier, Dryer & MTC
implementing 5S activities to increase the quality of products anchoring erection & commissioning and ensuring effective resource utilization to maximize the output
Effectuating preventive based maintenance schedules to increase machine uptime and equipment reliability
Enhancing production process operations, optimizing resource utilization and escalating operational efficiencies

Machines: ASB 50 MB, ASB 12M, ASB PF SERIES AND ASB DPH,70DPW
Materials: PET, PP, PC, Triton

PRODUCTION ENGINEER (MOULDING ENGINEER)
From Feb 2014 to 2016
Company profile- manufacturer of automotive parts side turn indicator s, housing, cabinets, lighting parts, etc

Job profile-
Instrumental at Process Optimization, Utilization of man & m/c.
Initiated Vendor visit to improve the Supplier quality & dispatch.
Conducted System/ Process automation for mass Production.
Handled New mould trials & validation
Worked on High technology Inj. moulding m/c (JSW ELECTRIC, SUMITOMO), L&T, Engel, Ferromatic, hot runner mould, Assembly.
Bronson vibration welding, ultrasonic welding, and Aarzzuffi metalizing process
Honored with Best appreciation kaizen.
Preparing PCS, PQS, PFD Work Instruction and Control Plan.
Quality check for new projects
Preparing APQP/PPAP process for new projects
Preparing production Plan, Work Instruction and Control Plan.
Component certification at incoming as per sampling and in process. Maintain the records and documents for the same. Control of gauges and instruments used for product verification through calibration. Keep necessary control on non-conforming components. Periodic review of product and process Non-conformance's along with team. Maintaining 5S effectively in the department

PRODUCTION ENGINEER
From August 2012 to 2014

Job profile-
Preparing production Plan, Work Instruction and Control Plan.
Component certification at incoming as per sampling and in process. Maintain the records and documents for the same. Control of gauges and instruments used for product verification through calibration. Keep necessary control on non-conforming components. Periodic review of product and process Non-conformances along with team. Maintaining 5S effectively in the department

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