Ref. No. : CA - 32176 - (Quality - Injection Moulding – with 12.4 years in Plastic Industry)

Education

Diploma - Mechanical Engineering
B-Tech. - Mechanical Engineering

Skill Sets

Well versed with Windows, Excel, MS Office, Word, Power point and Internet Applications.
Certified Six Sigma Green Belt & Lean Six Sigma from International Academy for Certification and Training (IACT).
Certified Internal auditor of IATF 16949, ISO 9001 & Core tools from Nathan & Nathan Consultant’s Pvt. Ltd .

Work Experience

Sr. Engineer QA
From Oct’ 2018 till Present
Company Profile - the pioneers in manufacturing Automotive components like starter gears, water pump bearings, flexplates.

Engineer QA
From Sept’ 2012 – Oct’ 2018
Company Profile - It designs and manufactures supplier of axles, driveshaft and drivetrain products for the OEMs of utility vehicles and commercial vehicles.

Job Profile -
Responsible for In-process & Final Quality / shop floor activities with process capability improvement.
On hand experience in NPD, APQP, PPAP, FMEA, SPC, MSA and CAPA including continuous improvements.
Problem solving through 8D, PDCA, DMAIC, A3, Brain storming, 7QC Tools, Why-Why analysis, Root Cause analysis, tools and Statistical decision-making including application knowledge of Minitab.
Working knowledge on system Audits (Surveillance/Re-Certification Audit) – IATF-16949, ISO-9001 & AIAG CQI audits.  Provide support in establishing and implementing standardized quality best practices, processes, procedures in plant.  Strong experience in Project management (Chronic issue/Cost saving/Rejection reduction) which include planning, supervising, monitoring, and accomplishing the goals of specific project requirements.
On hand experience of KAIZEN, Poka-Yoke, Six Sigma, PFD, PCP, Lean concept, Single piece flow, 5S, TPM, FIFO.  Knowledge of Press shop, Assembly, Balancing, operation & Certified NDT LEVEL II (MPI).
Worked in different Domains (Assembly, MIG, Tack, Spot & Laser Welding, Painting, Press shop).
Take care of Welding Process (CO2 & Laser) Quality and Ensuring Process Qualification Report (PQR).
Prepare IPO, Quality Plan, Process flow, control plan, Procedures, Work Instructions, check list at each stage of work.  OJT to operator about Control plan, WI, SOP, One point lesson, components, Process, products, Tooling & fixture.
Conducts System Audits in Shop floor (Process and Product Audit, MP Audit, LPA), process validation & CMMI.
Identifying area of obstruction / Quality failure, advising on system & process change for qualitative improvement.
Leads manages and develops multiple teams to assure that Quality standards & improve skill through various training.  Continuously support & coordinate with engineering & production team for process & product quality improvements.
Developed Different systems to reduce Human errors by Using QA matrix Approach.


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