Ref. No. : CA - 30522 - (Designer & Product Developer – with 23.6 years in Plastic Industry)

Education

Master of Arts in Annamalai University (M.A) Master of Philosophy in Allagappa University (M.Phil)
Diploma in Automobile Engineering (DAE)
B.Tech in Mechanical Engineering (B.Tech-PartTime)
Plastic Processing Technology in CIPET (PPT)

Skill Sets

COMPUTER KNOWLEDGE :
MS Office
Auto Cad R14

Technical/Management Skills Exposure:
Hands –on experience in running injection moulding machine and accessories
Experience in Tool tryouts for plastic parts
Experience in Electronics, Medical and Automotive industry
Experience in New product development (From Business awarded to SOP)
Experience in Customer Handling and Document Preparation (i.e.
APQP,PPAP…) Knowledge in Secondary Process, Painting, Laser Etching &
Assy.
Familiar with product analysis and trouble shooting
Experience in 2K Double Injection Moulding and Over Moulding Process,
Proficient in managing people at different levels, leading a team
Experience in Mould & Part Cost Preparation
Demonstrated abilities in working on initiatives, achieving annual cost savings
Improved productivity by technology management
An effective communicator with excellent relationship, management skills,
analytical, strong problem solving and organizational abilities

Work Experience

Sr.Engineer
Apr - 2016 to May - 2021
Company Profile: one of the leading businesses in the Injection Moulded Part Manufacturers

Job Profile:
Doing the Feasibility study for New Project with the help of 2D,
Work on the RFQ and provide the cost to customer,
Product development with Engineering Plastics,
Design review for the parts based on the material property,
Study the Mould Design and Gate design with the Mould Flow Analysis,
Prepare the Gantt chart for the new product,
Providing the solution to the fitment /Aesthetic issue and improvement activities,
Vendor development.
Improve the Productivity by co-ordinate with Supporting Department Painting,
Assembly and Laser Etching Etc….
Get Involved the CFT Team to brain storm the Internal and External Complaints.
Stabilization of new products from FAI, CPK and Pilot Running to Mass production stage.
New Mould Testing Development from our side as well as Supplier End.
Analysis the New Mould Testing and suggest to improve the area’s by proposing ‘ECN’ Document.
APQP Documentation.

Sr.Engineer (Engineering & Development Dept)
From: Nov 2013 to Nov 2015
Company profile- Electrical & Electronics (Engg-Plastic) Parts Manufacturing Company

Role : Asst.Manager–Production & Engineering Dept
Duration : Aug 2007 to Nov 2013
BYD Electronics India Private Limited, Chennai
Job profile-
Responsible for the Production of Injection Moulding Parts.
Co-ordinate machine and set-up planning to meet production plan,
Lead the daily activities of the production, process Engineer and Technicians,
Report periodically OEE (KPI) result and improvement action to the Management
Team,
Drive Root Cause analysis and improvement proposals,
Be responsible for the corrective & preventive maintenance of mould and machines,
Advice in the development of new product based on plastic components,
Create continuous improvement proposal to increase productivity & Quality,
Get Involved the CFT Team to brain storm the Internal and External Complaints,
Improve the Productivity by co-ordinate with Supporting Department as Painting,
Assembly Etc….
Ensuring the Health and Safety and 5S maintenance in the shop floor,
Training Plan and arrangement for Engineer /Technician / Operator,
Inventory control,
Improve the Productivity by co-ordinate with Supporting Department Stamping,
Paint shop, Assembly, Forming, Laser Etching, Printing, Key mat Etc.
Managing and Control the NPM (Non- Production Material).

Production Supervisor
From Jan 2004 to Aug 2007.
BESMAK Components Private Limited, Chennai.
Job profile-
Shop-Floor supervision, Trouble shooting, daily production achievement.
To coordinate the team effort and activities in improving production efficiency,
Product Quality. Oversees the daily activity of requesting /issuing activities for
the Production Operation and shift arrangement. Expedite materials to support
production.
To practice 5S and create conducive environment for good housekeeping and
safety. Responsible for meeting daily operational matrix such as quality, shipment,
scrap and cost. Preparing monthly report and analysis preparation
Process Setting, Machine allotment according production plan, Expedite Mold
allotment for maintenance & Manpower handling.

Technician
From March 2000 to Jan 2004
SS Engineering -Chennai
Job profile-
Carry out the production as per planning.
Trouble shooting and shop floor super vision
Planning for mould change/accessories
Setting Injection molding parameters
Ensuring 5S in shop floor
Working on raw material reconciliation

Machines used
Sumitomo, Super Master, Haitian, Fanuc, L&T Demag, Toyo, Toshiba, Nissei, Meiki, Arburg, JSW,
Sumitomo 2K IMM & TKC Vertical IMM.

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