Ref. No. : CA - 30156 - (Management – with 25.6 years in Plastic Industry)

Education

BIMS Pune Maharashtra PGDBM (Production and Material) with 60% in 2010

CIPET Bhopal MP CIPET (PGDPPT) in 1998

BARKATULLAH UNIVERSITY BHOPAL MP
BSc (Chemistry) with 61% in 1998

Skill Sets

HANDLING PLANT PRODUCTION & OPERATION,PLANNING BUDGETING FORCASTING,IMPROVMENT VAVE,KAIZEN SMED PPAP APQP LEAN TPM,SAP TS16949,CUSTOMER HANDLING,ETC

Work Experience

Sr. Manager Production
Jan - 2015 to Present - 2021
Company Profile: developed and produce mechanical and electrical locking system, tire pressure monitoring and telemetric systems for automotive industry worldwide.

Job Profile:
Responsible for overall Production and operation activity.
Assessment of previous day activities and discussion with team and team of Engineers. To control cost associated
Daily monitoring of Utilization, Efficiency and rejection PPM levels and taking necessary countermeasures whenever required
Involving new expansion plan, layout design, machineries selection, auxiliary equipment selection, new product development and improvement activities with commercial finalization and approvals.
Daily and monthly monitoring of supplies also interacts with customer with supply and quality related issue and improvement activities.
Continuous Improvement activities through regular monitoring of Cycle times and raw material consumption also involving VA/VE activities
Involving new product development activities in plant and making time plan and monitor plan vs actual activities.
Deciding on the manpower requirement
Planning Budgeting and Master Production schedule in coordination with raw material plan and machine scheduling, parameter setting and calibrating for optimal performance and meeting productivity capacity requirements.
Yearly or monthly raw material and BOP planning and forecasting for procurement of material and regular follow up.
Gauging Cycle Times and normal production rates to synchronize with industry standards of production
Guiding subordinates in Quality Aspects & Production Rate
Training given to all engineer supervisor & associates
Customers handling with quality related issue & improvement activities.
Also involving various activities like, APQP, PPAP, FMEA, Problem solving Tool ,PEP and six sigma project for continual improvement.
Also Utilize all Modules of SAP
Making Monthly MIS
Maintain ISO/TS 16949, EMS OHSAS records.

Head Production
Jan - 2013 to Dec - 2014
Company Profile: engaged in the manufacture of Mechanical and Electronic Locks, Door Handles, Immobilizers, Key-less Entry Systems, Wiring
Harnesses, Connectors, Controllers, Sensors, Instrument Clusters, Plastic Interiors,
lighting Parts, Windows Regulators, Keys & Key Duplicating Machines, Surface
Finishing and Die Castings and caters to leading two, three, four-wheeler and off road vehicle manufacturers in India and overseas including, Europe, CIS Region, ASEAN countries.

Job Profile:
Responsible for overall Production and operation activity.
Assessment of previous day activities and discussion with team and team of Engineers. To control cost associated
Daily monitoring of Utilization, Efficiency and rejection PPM levels and taking necessary countermeasures whenever required
Involving new expansion plan, layout design, machineries selection, auxiliary equipment selection, new product development and improvement activities with commercial finalization and approvals.
Daily and monthly monitoring of supplies also interacts with customer with supply and quality related issue and improvement activities.
Continuous Improvement activities through regular monitoring of Cycle times and raw material consumption also involving VA/VE activities
Involving new product development activities in plant and making time plan and monitor plan vs actual activities.
Deciding on the manpower requirement
Planning Budgeting and Master Production schedule in coordination with raw material plan and machine scheduling, parameter setting and calibrating for optimal performance and meeting productivity capacity requirements.
Yearly or monthly raw material and BOP planning and forecasting for procurement of material and regular follow up.
Gauging Cycle Times and normal production rates to synchronize with industry standards of production
Guiding subordinates in Quality Aspects & Production Rate
Training given to all engineer supervisor & associates
Customers handling with quality related issue & improvement activities.
Also involving various activities like, APQP, PPAP, FMEA, Problem solving Tool ,PEP and six sigma project for continual improvement.
Also Utilize all Modules of SAP
Making Monthly MIS
Maintain ISO/TS 16949, EMS OHSAS records.

DEPUTY MANAGER PRODUCTION
Sep - 2011 to Jan - 2013
Company Name: Machino Plastics Ltd Manesar (Haryana)
Company Profile: Machino Plastics Ltd. has been in the plastic molding business since 1987. The company achieved a turnover of U.S. $ 28.40 million in the last financial year (1st April,2009 to 31 march, 2010) and is listed in the Bombay Stock Exchange. Quality certifications include the ISO 14001, OHSAS18001&TS16949:2009.
The company has an extensive customer base that includes that includes Maruti Suzuki India, Suzuki Motorcycle India, Volvo Eicher, SMR, Hero Motors, Mikuni, Krishna Maruti & Bharat Seats.

Job Profile: Responsible for overall Production and operation activity.
Assessment of previous day activities and discussion with team and team of Engineers. To control cost associated
Daily monitoring of Utilization, Efficiency and rejection PPM levels and taking necessary countermeasures whenever required
Involving new expansion plan, layout design, machineries selection, auxiliary equipment selection, new product development and improvement activities with commercial finalization and approvals.
Daily and monthly monitoring of supplies also interacts with customer with supply and quality related issue and improvement activities.
Continuous Improvement activities through regular monitoring of Cycle times and raw material consumption also involving VA/VE activities
Involving new product development activities in plant and making time plan and monitor plan vs actual activities.
Deciding on the manpower requirement
Planning Budgeting and Master Production schedule in coordination with raw material plan and machine scheduling, parameter setting and calibrating for optimal performance and meeting productivity capacity requirements.
Yearly or monthly raw material and BOP planning and forecasting for procurement of material and regular follow up.
Gauging Cycle Times and normal production rates to synchronize with industry standards of production
Guiding subordinates in Quality Aspects & Production Rate
Training given to all engineer supervisor & associates
Customers handling with quality related issue & improvement activities.

SR.ENGINEER
Jun - 2007 to Sep - 2011
Company Name: Motherson Automotive Technology & Engineering Manesar Gurgaon (Haryana)
Company Profile: Mother son Automotive Technology & Engineering is Sumi Motherson Group. It is an EMS 14001 & TS: 16949: 2000 companies. MATE specializes in blow molding, large size injection molding, compression molding and vacuum forming supported by state-of-the-art paint shops. MATE has 6 facilities in South India and 2 in North India. The company provides a complete turnkey solution supplying parts such as Instrument panel assemblies, Door trims, under bonnet parts, other Interior and exterior parts. Our Major clients are GM India, Honda Seil car India, Mahindra & Mahindra, Yamaha etc.
Job Profile: Responsible for production activity.
Monitoring Daily production activities like OEE, PPM etc.
Executing daily planning and monitoring according to Customer Plan.
Discussion with Shift engineer for daily production issues.
Discussion with tooling team realted to tooling issue.
Daily interaction with customer for issues and regular improvements.
Red bin analysis
Responsible for audit like TS EMS OHASH.
Maintain TS16949 records


Engineer Production
Aug - 2003 to Jun - 2007
Company Name: LIFE LONG INDIA LTD MANESAR GURGAON (HARYANA)
Company Profile: A Hero Honda group Company with a turnover of Rs1800 million and employee strength of 900.An EMS 14001 & TS: 16949: 2000 company dealing with engineering plastic components and clients such as Hero Honda, Siemens VDO, PRICOL, GM US, BHAR, AUTO TRENDS, FLEX-N-GATE, PRICOL, JIFFY TITE etc
Product mix includes Handle Assemblies (single source supplier to Hero Honda for its all-existing models), air cleaner assy. brake fluid reservoir bottle, roof rails, panel clusters and also various export products to GM US and their tier one suppliers components like RPA housing, Brackets, etc
Facilities at the plant: Injection Molding (Capacity from 50tons – 450 tons); Pressure Die castings; Syringe Division; Tool Room.

Job Profile: Responsible for production activity.
Monitoring Daily production activities like OEE, PPM etc.
Executing daily planning and monitoring according to Customer Plan.
Discussion with Shift engineer for daily production issues.
Discussion with tooling team realted to tooling issue.
Daily interaction with customer for issues and regular improvements.
Red bin analysis
Responsible for audit like TS EMS OHASH.
Maintain TS16949 records

ENGINEER PRODUCTION
Sep - 1999 to Jul - 2003
Company Name: VORA PACKAGING PVT LTD SILVASSA (U.T) INDIA
Company Profile: Vora Packaging Manufactured seamless plastic flexible tubes for Antiseptics & cosmetic. Our Catering client is Himalaya drug Gillette Lotus Herbal Medicare etc.
Job Profile: Handling shift and execute production as per plan.
Discussion with tooling team related to tooling issue.
Daily interaction with customer for issues and regular improvements.
Red bin analysis

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