• Gender: Male
• Age: 39
• Designation: Sr. Manager Quality and New Product Development
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Mumbai
• Work Experience: 17.6 Year(s)

Education

BE in Production Engineering from Mumbai University in 2007 with 70% Distinction.

Skill Sets

Core Competencies
Quality Assurance and Control
Management.
Lean Six Sigma Quality and
Process Improvement Project.
Supplier Management
Customer Management.
New Product Development
Management.

Work Experience

Sr. Manager Quality and New Product Development
From Oct 2018 to till
Company profile- Manufacturing Rigid Plastic Packaging

Job profile-
Working as Senior Manager Quality and NPD and reporting to Director and VP. Looking after QA and NPD,
QMS function overall.
Portfolio Includes:- Supplier Quality Management:- Supplier Development, Supplier Audit, Supplier Quality improvement , Adherence
in Quality control of incoming inspection of various RM (Polymers-LD,LLD,HD, PP,MB, Packing materials, Cap and
closures, Printed labels) ,Ensuring Supplier CAPA, Driving Supplier quality improvement projects..
Quality Assurance and Quality Control function Monitoring:- Ensuring in-process controls at each stage of manufacturing through First piece inspection, in-process inspection,
process parameter adherence, ensuring final inspection and PDIR for meeting product as per specification.
Troubleshooting quality issue in routine production through detection, analysis and ontime corrections.
Ensuring product and customer requirement compliance and releasing COAs to customer.
To review Line non-conformances and to release decision of disposition. Analysis of line NCMRs with establishment
of control plan.
Planning maintaining and controlling overall budget of function. Customer specification management and standardization.
Initiating Quality improvement projects through Quality improvement tools and techniques.
Ensure to conduct and perform process audit for review of process.
Effectively utilizing 12 Quality engineers and 1 Asst Manager, 2 Sr. Executive for having better ICI controls, in-process control, final inspection, Process audits, Quality improvement and NPD function.
Operational Quality Control monitoring from various and high cavity mould with low to high tonnage machines like
IM- Ferromatic, Negribossi, Toshiba, Milacron, L&T, BM- Lara, Sika, Automa, CMP
Upgrading skill of operators, supervisors and quality engineers by imparting training on Quality tools and techniques, System procedure, Quality consciousness program.
Ensure product and mould validation periodically inline with the specification and requirement.
NPD Projects (New Product Development):-
New product development and new mould development through proper stage gate control process, Initial mould validation, Mould & product run trial at mould manufacturer, Mould pre-commissioning, product inspection and testing at different level of corrections in mould, product line trial in house and customer site , change of specification and standardization, trouble shooting in development projects, product file management, Product
Information Sheet management, New RM trial for better processing, product development with different shade, shade card management, printing artwork executions.
Implementation and monitoring of IMS ISO 9001-2015, ISO45000, ISO 18000, GMP,
Aligning Quality function and plant with IMS requirement, Driving Internal Audit , Certification audit, Audit NCs review and closure , Quality and other function procedure review, preparation of SOP, STP, and Quality manual, control over change management, IMS internal training, Documentation control, facilitating customer audits
Customer Management:- Customer complaint analysis through quality tools, Complaint management , containment action and CAPA management , Quality Control Plan monitoring, Revision of specification, Customer specification management, Customer audit and NC closure, periodic customer visits.

Sr. Manager Quality and MR
From Jan18 to Oct18
Company profile- involved into Printing, Rigid Packaging, Promotional products with process of Injection
& Blow Moulding, Printing, Labelling and catering across domestic and glob

Job profile-
Manufacturing plant is certified SEDEX as per SMITA 4 Pillar on 10th Feb18
BRC-Issue 5, Global standard for packaging and packaging material standard is taken into development of standards,
implementation and practicing from Jan18. In June18, Plant is complied with requirement of BRC and facility is got
certified in BRC- issue 5 with B Rating from Intertek. BRC issue 5 is implemented and accomplished successfully.

1st Aug17 to Jan18 :
APT Packaging Pvt. Ltd, Aurangabad, Maharashtra
Manager Quality and MR

1st Aug14 to 30th July17 :
Essel Propack Ltd, Vasind, Maharashtra
Quality Head

3rd Mar13 to 26th July14 :
Classic Retail Imaging Solution, Classic Stripes (Astarc Group), Vasai
Assistant Manager- Quality

18th Apr11 to 28th Feb13 :
Godrej and Boyce Ltd, Vikhroli
Assistant Manager- Quality

Sept2006 to Apr2011 :
Volvo Eicher Commercial Vehicle
Jr. Manager- Quality

From 1st Sept2007 to 3rd Sept2010 :
Bharat Gears Ltd
Quality Engineer

Project undertaken during training:- 06th Nov06 to 10th Apr 08

Under In-plant Trainee at BGL for 6 Months on Statistical Process Control

PROFILE SUMMARY
Rich in experience with more than 14.8 years in Quality, NPD, Lead System Function of Flexible and Rigid Packaging industry , Automotive Ancillary, Consumer product . Leading current portfolio as Sr. Manager Quality & NPD and System Lead. Expertise in QA/QC function -Supplier management, supply chain quality, QA/QC function and process control, TQM, TPM Business Excellence, Implementation & Auditing of ISO IMS standards, QMS, FSSC,BRC Std, HACCP, GMP,
SEDEX. Customer Engagement & Management, with Wide experience in Quality Tools and techniques, Lean Six Sigma for Quality Improvement Projects , Experience of different manufacturing processes.