• Gender: Male
• Age: 46
• Designation: Sr. QA Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  11390000 /Annum
• Preferred Country: India
• Preferred Location: Valsad
• Work Experience: 26.7 Year(s)

Education

Diploma in PACKAGING TECHNOLOGY from Govt. Polytechnic, Nagpur in 1997-98 with 74.02 %.
(Diploma In PACKAGING TECHNOLOGY is 3 years Engineering course designed and run under the guidance of Indian Institute of Packaging also Equivalent to Diploma Mechanical Engineering)

Skill Sets

Basic Knowledge in computer application (MS-OFFICE, Internet MS-DOS)

Work Experience

Sr. QA Manager
From- Aug-2015 to Till Date
Company Profile- PET packaging solutions for the pharmaceutical, edible-oil, food & beverage and automotive

Job Profile-
System implementation, IMS documentation, MRM, Internal Audit, Surveillance Audit, ERA, HIRA, QRA, internal IMS trainings, implementation of 5S + 1S System, process improvements, RCA, CAPA, *8D Analysis etc.
Identify and drive improvement opportunities within in organization for overall improvement in product quality
Identify process improvement opportunities and champion through improvement to achieve cost savings targets by improving efficiencies or quality to reduce rework and repair costs
Collect, analyze and evaluate defect data, process trends and perform root cause analysis and corrective actions
Oversee Manufacturing Excellence efforts to improve process and machine efficiencies.
Coordinate and/or provide training to employees for quality principles and tools.
Develop checklists, visual-aids and other documentation for use within operations to ensure customer and regulatory requirements are met.
Validates quality processes by establishing product specifications and quality attributes; measuring production; documenting evidence; determining operational and performance qualification; writing and updating quality assurance procedures.
Maintains and improves product quality by completing product, company, system, compliance, and surveillance audits; investigating customer complaints; collaborating with other members of management to develop new product and engineering designs, and manufacturing and training methods.
Prepares quality documentation and reports by collecting, analyzing and summarizing information and trends including failed processes, stability studies, recalls, corrective actions, and re-validations.
To insure the Daily Quality Report. Documentations as per ISO 9001:2008 Records. Implement (5S, KAIZEN, 7QC tools) in plant.
Hands of experience in PET Preforms /bottles for analysis of defects and there records, achieving, record retention and proper handling of Master samples.
Ensuring complete in-process quality control and continuous improvement in process capabilities,
Managing quality across raw materials, work in progress, finished goods in various functional departments.
Product wise, First Part Approval (FPA) activity in accordance with customer sample.
To inspect in process & supplier parts as well as record and document quality control activities and Maintaining traceable records that can be used in RCA and CAPA , 8D Analysis and audits.
To analyzed Rejection data and finding Root Causes of rejection and discuss with top authorities for corrective action.
Train team member to achieve zero rejection and minimize rework.
Co-ordinate for market complaints, Qualifications/validation, Change control, CAPA and other QMS activities
Responsible for facilitating internal/external inspections / audits at site.
Responsible for monitoring the compliance to the audit observations

QA Manager.
From- Oct-2014 To July-2015
Company Profile- manufacturing of Injection Molded and Extrusion Blow molded Plastic articles for Industries like HUL, Reckitt Beckinser, Cadbury etc.)

Job Profile-
Overall monitoring on product quality as per customer requirement.
Handling of product complaints and providing CAPA for the same.
Upgrade Quality Assurance process. Co-ordinate with Production, QC, warehouse and Maintenance regarding non-conformance & corrective action for the same.
Preparation and review of Product specification sheet, packaging material specification sheet.
Preparation and review of new mold trial report with corrective action according to customer requirements.
Vendor evaluation and qualification for starting packaging.
Carryout Periodic Calibration of QC Instruments and Calibration records review
Provide support to the various divisions for effective and efficient implementation of the BRC-IOP System.
Monitoring at various inspection stages to maintain product quality.

Assistant Manager Quality.
From- Aug-2012 to Jun-2014
M/s SUNRISE CONTAINERS LIMITED, UMBERGAON