Ref. No. : CA - 30886 - (Production Planning - Plastic Products and Processing – with 10.3 years in Plastic Industry)

Skill Sets

Key Skill:
MRP , Production planning ,Capacity Plannig, ERP, scheduling, Bill of Material, Logistic Operations, Material Management, inventory control ,Cost Analysis & reduction, Budgeting, Demand planning involving forecasting, Supply Chain Management, SAP PP & MM Module as guest.

Work Experience

Sr.EXECUTIVE PPC & SCM
From 11/05/2017 to till date
Company profile- engage in production of plastic promotional toys & containers for Ferrero ,chicco, IMC toys, Rossignol, Galbani, Schleich

Job Profile:
Mainly handle Production planning & supply chain activities, execution as per plant target & SOP process in plant and lead to procurement of direct items.
Schedule Preparation as per Customer orders keeping plants capacity in view & sharing schedule with customer for delivery commitments.
Single point contact for customers as a centralize planner for 2 plants, & SCM activities for 3rd IMC Plant.
Preparing sales forecast report with PPC team(quarterly & monthly)& concrete plan to achieve forecast-ed value.
Coordinating with respective plant PPC persons , Guide them for correct work flow as per customer schedule requirements.
Have a wide experience in stock taking activity, Inventory Analysis by cost , space , age & considering future forecast of orders. Monitory of slow moving, non-moving & near expiry materials. Analyse and taking the action plan to liquidate inventory.
Coordinating & planning meetings with CFT team on regular basis , about new developments & bottlenecks in current job.
Prepare & update plant capacity reports on regular basis according to customer orders in hand , available machines & manpower. Also comparison reports of previous year utilization vs current year.
Pro-actively doing Inquiry-to-Order(ITO) & Order-to-Remittance(OTR), related all activities.
Safety stock for RM, All Consumables , FG maintain in ERP based on Customer demand.
Providing the plant running status in the real time and for the coming days keeping in view the orders in hand and material availability.
Schedule/prioritize the components consider the machine, manpower constraints.
Ensuring BOM maintenance in ERP and coordinating for the selection of suitable toys for various country module.
Working for the accomplishment of profitability targets by controlling costs like indirect, direct, variable, fixed and capital as per the approved budgets.
Warehousing cost, Packaging cost. Also having a good experience in forecast the cost parameter and fluctuation well before the project start-up.
Correlates planning and scheduling of orders with machine loading and labor availability to obtain optimum utilization of equipment, efficient allocation of labor, and on-time delivery of products.
Use ERP to record all data through Work orders, Issue for Production and Receipt from Production screens and ensure all Inventory of RM, WIP and Finished Goods are correctly done to record actual production activities.
Revises and reschedules shop orders when necessary.
Ensure that the system inventory and physical inventory of all components in the RM Stores, WIP, Packing and Finished Goods warehouses are correct and matched.
Creation of bills of manufacturing/materials for SF, FG & also item creation for same
Plan outsourced sub-assemblies and coordination with Purchasing.
Daily review of sales order , purchase order ,open bookings to have product prepared in advance of ship day
Controls inventory levels by conducting physical counts- Cycle count, Annual Count & reconciling the physical counting with ERP, Identified the Gap, taking countermeasure for Inventory Variance, Show the complete scenario to management , Stock adjustments after management approval.
Preparing monthly management reports -Cost analysis, profitability analysis for assembly line, manpower report(Target analysis)
Administered and controlled MIS like direct labor cost, Capacity Utilization, OEE , Production Performance, Delivery Performance, Breakdown & Rejection for continual improvement.
Analysing and controlling the Production efficiency in coordination with allied departments by having meetings and follow ups at regular intervals.

Jr. ENGINEER PPC
From 11/12/2014 to 10/05/2017
Company profile- manufactures Forged & Machined automobile components such as Companion Flange, Hub, Yoke, Axles, and Bottom Part etc.

Job Profile:
To prepare & implement, monthly, weekly & everyday production plan For Forging as well as machining division to achieve targeted dispatch quantity.
To prepare MRP forecast planning for forge division , taking follow up of purchase department & vendors to avail material in time to fulfill customer orders.
To achieve dispatch schedule, control over necessary inventory within plant & at supplier end.
To conduct daily production review meeting with all responsible department heads, & discuss failures & reasons of failure during planned production schedule.. & change shop orders if necessary, according to customer requirements.
To communicate with vendors to avail material in time for planned production schedule & regulate flow of material to vendor..
Providing shop order , purchase requisition, routing & scheduling etc..
Important escalation before failure at any stage of total process cycle to maintain customer delivery 100 % & on time with right quality.
Updating production plan vs actual figures to top management through daily MIS reports with reasons of failure.
Inventory taking & analysis activities plan on quarterly basis, cost analysis, space analysis , ageing analysis of inventory.
Delivery failure analysis with A3 & 8D.
Maintaining daily , monthly, & annual “Key Result Areas” updated as per VDA 6.3 for planning department from raw material to finished dispatch.
Participating in management meetings for reviewing of plans, targets achievements.

Bholeshankar Enterprises
From Dec 2013 -Nov 2014
Trainee Production

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