Ref. No. : CA - 25820 - (Production - Compounds & Masterbatch – with 16.8 years in Plastic Industry)

Education

Diploma in Plastic Mould & Technology From CIPET, Hyderabad, in 2014 with 70%

12th From Govt.Boy’s Higher Secondary School Bhainsdehi Dist. Betul {M.p.} in 2010 with 70%

10th From Govt. Boy’s High School Bhainsdehi Dist. Betul {M.p.} in 2008 with 68.9%

Skill Sets

Machine screw change& cutter change
General mechanical knowlage
PLC knowlage
refiling
absorb faults &remedy

Plastic Processing:- Injection Moulding, Extrusion, Blow Moulding, Compression Moulding.
Compounding process :- pp compound, Engineering compounding, master batch compounding
Plastic Testing: -colour matching, MFI, VSP, Density, HDT, Product testing, Tensile, Impact etc.
Plastic Material:- PE, PP, PC, ABS, SAN HDPE, LDPE, NYLON, PVC, PET, all Engineering material etc.
Plastic Additives, Injection Mould Design, Product Design, Indian Standards, ASTM, Machine Maintenance.

Work Experience

Production Executive
From - Jan 2018 to till date
Company Profile - Manufacturing and supplying a wide range of Thermoplastic Vulcanizates (TPV), Thermoplastic Elastomers (TPE-S) and Thermoplastic Olefins (TPO) compounds, servicing customers in Automotive, Medical & Healthcare, Wire & Cable, Building/Construction, Appliances and FMCG industries.

Job Profile - Coordinating internal activities to ensure on-time & in full delivery performance to customer.
Production planning.
Supervision in production line & troubleshooting.
Maintaining co-ordination with workers and management team.
Prepare documentation papers related to production, stock & workers.
To solve the all manufacturing issue at shop floor.
Responsible for schedule adherence of product with right quality & cost.
Responsible for manpower distributions.
Responsible for the Inventory of finish goods.
Responsible for Productivity & Process improvement.
Responsible for implementing of 5’S
Implemented KAIZENs and continuous improvement related to cost, quality, process improvements and housekeeping.
Attended field complaints and implemented POKA -YOKEs to avoid problem in future.
Based on Production Order Put the Raw Material Request.
To plan and achieve the Production Volumes with Approved Quality as per Scheduled Sales target.
To ensure all Production shift activities are complied with to achieve daily targeted Production in time.
To achieve production target by suitable Planning, achieving standards of Focusing on strategic business issues as the relates to manufacturing i.e. Productivity, quality & Safety.
Managing the Plant operations & Conversion Cost.
Making & Updation PSCS
Monitor WIP generation & Consumption
Rejection, startup scrap control
Documentation verification
Drive down the cost through structured Programs plans and project to reduce losses, consumption of power & resources.
Coordinate with Maintenance teams to achieve cohesiveness, sensitivity and response in order to improve the plant reliability and reduce the downtime.
Ensuring continuous program for review of costs and inputs and lead and direct cost savings measures without affecting Quality or safety.
Followed the Safety norms/ ESHA on shop floor.
Successful trial of new product development based on Customer Requirement for cost saving.
To follow up and ensure observation of general safety instructions for handling and storage of materials.
To lead, motive and coach the Production team to achieve business objective and develop overall capabilities of the team.

Production Senior shift in charge
From - January 2017 to January 2018
Company Profile - Manufacturing of performance compounds, masterbatches.

Process Engineer
From - June 2016 to January 2017
Company Profile: Manufacturer Of Polymer Compounds For Automotive, Appliances And Electrical applications.

Production Supervisor
From - Jun 2014 To Apr 2016
Company Profile : Manufacturer and supplier of polypropylene compounds, thermoplastics elastomers and fiber re-in forced composites in process.

Job Profile:
Also I am Trainee in this field Fire fighting & First aid Trainee
Maintain 5S of Department& Management rules
Setting of M/C & preparation of process parameters Sheets.
Performing Process Monitoring.
Coordinating other Depts.
Documentation.
Man power handling
Process optimization.
Target Planning & auditing & visiting

Production Skill
Manpower Handling & Manpower Utilize
Documentation
Production Planing & Production Planing Control
Shift Planing
Target Planing
5s Maintain & Shop Floor Maintain
Management Support
Process Control Parameter Chart
Auditing
Costumer Relationship
Motivation
Supervision
Positive Thinking

Quality Skill
Color Matching
MFI checking
Filler (Ass Content)

Machine operation knowledge:
Extrusion machine (all pp compounding &engineering compounding & pipe extrusion)
CNC Milling, CNC Lathe, EDM Machine,& all lathe, milling machine
Injection moulding machine & extrusion machine

Mini project
Client: CIPET Hyderabad
Team: Single

Training / Additional Qualification
Computer (AUTO CAD, Ms Office, Internet, Excel, catia pro-e)
5-S Training
Kaizen
Fast Aids Training& Fire Training

Area Of Experience
Extrusion Machine Process As Production Shift In charge & Production In Charge

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