• Gender: Male
• Age: 32
• Designation: Supervisor
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 13.4 Year(s)

Education

Diploma in Tool and Die making From NTTF, in 2012 with 69%

S.S.L.C. Vimaljyothi Convent With 70% 

Skill Sets

Experience in maintenance, repairing, modifying and trouble shooting of all types of plastic injection moulds and dies, installation and maintenance of hot runner systems, manufacturing various types of mechanical devices.

Auto Cad in  NTTF Coimbatore.
Pro-E in Ashok pillar Chennai.
Catia v5in Ashok pillar Chennai

Work Experience

Tooling Supervisor - Engineer.
Since Aug 2014
Company Profile: Manufacturer of seating and lumbar support products, motor and actuator technology, and wireless charging capabilities help you create safe, comfortable, and convenient automotive solutions.
Job Profile:
Breakdown analysis and action plan for repeated problems.
Temporary and permanent action plan for new problems.
FMEA in new die, press tool and fixture.
Reducing PPM below 1500.
Pool proofing in assembly fixtures.
Responsibility of S.M.E.D (single minute of exchange of die).
Life monitoring for all die inserts and fixtures and punch and dies.
Vendor find out and follow up.
Conducting training for all tooling members.
Stock maintaining and previous planning.
Document Skill matrix, KPI maintaining.
C.I (Continuous improvement) in tooling side.
Major customer: Ford, BMW, Volvo, fiat, renault.

GET (Graduate Engineer Trainee)- Tooling Department.
March 2014 To Aug 2014
Company Profile : Manufacturer of Moulded Furniture, Storage & Material Handling Products, XF Films & Products, Performance Films, Industrial Moulded Products, Protective Packaging Products, Composite Plastic Products, Plastic Piping System & Petrochemicals.
Job Profile : 
Trouble shoot analysis in new mold.
Blue matching of side core and core and cavity.
Preventive maintenance in monthly basis.
Modification of die and trail analysis.
New mold trail and error find out analysis.
Designing of molds and sub-inserts.
Online problem solving.
Document and stock maintaining.
Major customer: Whirlpool.

DOT2 (Diploma Operative Trainee Level 2)- Tooling Department
May 2013 To Dec 2013
Company Name : Caparo India Pvt. Ltd.
Job Profile : 
Troubleshoot dies to analyze problems and failures.
Study blue prints and engineering sketches.
Lay out work processes and sequences of operations.
Perform repair and alteration procedures.
Monitor equipment and report malfunctions as needed.
Modification of the die if any breakage of core pins or following to the customer needs.
Manufacturing of core pins and maintains the spare.
Maintenance of hydraulic cylinder and changing the valve.
Major customer: General motors, Mahindra, Sundaram fasteners limited, Honeywel

Training - Tooling Department.
July 2012 to April 2013
Company Name : Foxconn India Pvt. Ltd.
Job Profile : 
Installation of hot runner systems.
Servicing and maintenance of hot runner parts.
Perform scheduled and non-scheduled maintenance of injection moulds and hot runners.
Perform preventive and predictive maintenance of injection moulds and hot runner system.
Continuous improvement and implementation of new techniques to improve productivity and to reduce production cost.
Maintain the spare mould elements and hot runner elements to reduce machine stoppage.
Documentation of preventive and predictive maintenance.
Major customer: Nokia.

Area of Interest: 
Moulds and die maintenance and manufacturing.
Designing of die.
Designing of moulds

Project :
Progressive tool.
Progressive bending tool (component paper clip).
Hand injection mould

Summary of qualifications:
Strong back ground in design analysis, maintenance of plastic injection moulds, hot runner moulds and dies .
Ability to take on challenges single handedly and perform individually.
Ability to set up and handle all types of tool room machines.
Ability to handle all types of inspection materials.
Ability to generate process planning for each part of injection moulds and dies.
Proficient in 2d and 3D moulds and product designing using auto cad and pro-e .
Proficient in using surface grinding machine, lathe and milling machine.
Proficient in mould and dies repair, assembly, machinery, up-keep layout, inspection.
Troubleshooting and maintenance of hot runners moulds.
Troubleshooting and maintenance of injections moulds and dies.

Practical experience:
Excellent in manufacturing and maintenance of single and multi cavity injection moulds and dies.
Well experienced in dismantling, servicing, repairing and assembling of single and multi drops hot runner system and well experienced in servicing and assembling of valve gating system.
Good knowledge in injection molding process with the capability to troubleshoot molding process issues
Familiar with all types of tool room conventional machines
Well versed in designing in AutoCAD and pro-e.
Studied specifications, blueprints, sketches, and models.
Designed parts and procedures to manufacture and assemble tools and dies.
Set up and operated machine tools to machine parts such as lathes, milling machines, grinders.
Smoothened and polished flat and contoured surfaces of parts or tools using scrapers, abrasive stones, files, emery cloths, or power grinders.
Verified dimensions, alignments, and clearances of finished parts using measuring instruments such as calipers, gauge blocks, micrometers, and dial indicators.
Fitted and assembled parts using bolts, glue, and other fasteners.
Repaired or modified tools and dies

Future Goals

To be associated with a firm where a professional with knowledge and experience will add value and where improving the quality of workmanship and time taken to complete assigned work is paramount.