Ref. No. : CA - 6308 - (Maintenance and Service - Mechanical – with 24.3 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From IASE University at India in Jan 2007
Advanced Diploma in Computer Application from Logistic Computer Educational Center at MP, India. Passed in first class in Year 2006.
Completed I.T.I FITTER (NTC, NCVT) from Government Industrial training Institute, Tamilnadu, India Apr 1995 - 1997

Skill Sets

Work Skill in Mold & M/C
Mold and core plate change over different types of make
HUSKY: From, 53.3g50.5g, 48g, 35g,27.7g, 25.5g, 24g, 23g, 20g,17g
MHT (Mold Hot Runner Technology): From 28g, 48g, and 25g, 54g.
OttoHolfstetter: 16g, 19g, 36g.
Thread Finish: 28 PCO and 30/25
Hot Runner Mold Maintenance
HUSKY, MHT and Otto hofstetter mold.
Core, core plate, cavity, cavity plate, gate pad, neck ring and lock ring changing and servicing.
Mold hot runner servicing
Nozzle tip insulator changing
Nozzle tip changing and valve gate alignment
Valve gate stem, bush changing and servicing
Take off plate (EOAT)
3 Stages takes off

Work Experience

Supervisor Process & Tooling
Since Feb 2009
Presently working with leading Manufacturer of PET Preforms in Middle East
Job Profile
M/c Under My responsibility
Husky XL 300
Husky SL 300
Husky GL300
Husky Hypet 400
Mold Handled: From 48 Cavities to 96 cavities
Key Responsibilities
Mold process & cycle time optimization, maintenance of HOT Runner.
Maintenance of utilities such Chiller, Dryer, Air compressor, WCT & pumps as well as

Operator
Aug 2006 to Jul 2008
Masafi Mineral Water Co LLC UAE, Manufacturer of PET bottle, Preforms, Juice, Caps & Tissue
Job Profile:
M/c Under My responsibility Injection
Canada Made HUSKY INDEX250 with Dual face and PMC cooling system (48 Cavities)
Switzerland Made NETSTAL HP 3500/350R with vertical robot, T gripper and Cooling station ejection (48 cavities)
Italy Made RP INJECTION 320 with wide range preforms 236grams (8 cavities)
Injection Moulds Handled:16g, 19g, 28g, 34g, 36g, 50.5g Thread Finish 30/25
(Water application) and 236g & 283 g for 4 Gallon applications 55/45 Thread Finish
Key Responsibility
Organized the production plan and monitored progress on the Production floor
Liaised with machine operators and team leaders
Managed manpower to achieve the production targets
Analyzed the production process to overcome the quality
Problems of printed jobs
To achieve maximum machine throughput and minimum breakdown maintenance time by implementation of reliable preventive maintenance plan of all machines.
To ensure the execution of quality preventive maintenance of machines in target time according to the Annual Preventive Maintenance Plan and improve the reliability of utility equipments especially chiller and air compressors for consistent operations of injection molding machines.
To plan and execute preventive maintenance activities (weekly, monthly, six monthly & annual as per manual) of Husky, Netstal & RP Injection machine to improve machines reliability by reduction in break down maintenance time.
To execute and supervise machine changeovers of different moulds ottohofstetter, husky and MHT
To prepare spare parts list for injection molding machines and utility as well as auxiliary equipments (pumps, chillers, compressors, Dryer, Dehumidifier cooling towers) and identify critical stock level to be maintained in store and ensure the availability of critical parts during machine maintenance.
To supervise all operations and maintenance activities (weekly, monthly, six monthly & annual as per manual) of rotary equipments i.e. centrifugal pumps, low and high-pressure compressors (10 bar–40 bar), chillers and cooling towers supporting injection machines in cooling process and pneumatic systems.
To ensure the availability of stand-by rotary equipments in case of sudden breakdown of utility equipment to minimize the effect of rotary equipment failure on operations.
To understand basic machine lubrication, hydraulic and pneumatic systems in normal operation mode and co-ordinate with machine operators in case of breakdown maintenance. These include injection machines (Husky, Netstal & RP injection
To prepare technical reports of breakdown maintenance highlighting the major root causes of breakdown maintenance and corrective actions taken to rectify the problem.
To maintain the record of preventive maintenance describing the major activities, spare parts consumed estimated cost of preventive maintenance for the whole year and suggestions for further improvement in preventive maintenance procedures.

Replaced in Husky M/C Extruder Motor, Accumulator bladder, Hydraulic motor pump coupling insert & extruder pump.
Involved Erection Italy made Piovan drying hopper Model T1000 and R p
Injection m/c
Found and solved in Husky Injection cylinder oil leakage

Production Supervisor
Feb 2004 to July 2006
Vishal Beverages Private Limited, (Plastic Division) Indore at M.P. India
Job Profile:
M/c Under My responsibility - Canada made HUSKY GL-300 Injection molding m/c with robot Ejection, hot Runner (48 cavities)
Mould Handled - 24 GM, 42 GM (WATER), 27.7 GM & 48 GM (CSD)
Key Responsibilities
Organized the production plan and monitored progress on the production floor
Liaised with machine operators and team leaders
Managed man power to achieve the production targets
Analyzed the production process to overcome the quality problems of printed jobs
M/C operation, trouble shooting, Quality maintaining,
Mold Change over, mold & Hotrunner maintenance and maintain production target.
Involved in Implementation of ISO 9001: 2000.
Operation & Maintenance of Dryer and Dehumidifier plastic systems.
Operation & Maintenance of chiller Upasani.
Operation & Maintenance of water-cooling tower air comp. And cooling pumps.
Operation & Maintenance of Ro Water system
Replaced in Husky M/c shooting pot Cartridge heater

Technician
Nov 2000 to Jan 2004
Futura Polyesters Limited, Manali at Chennai.India
M/c Under My responsibility
Canada made
Husky XL300
Husky XL225
Husky GL300 with cooljet
Husky IND RS90

Mold Handled CSD 54g, 53.3g50.5g, 48g, 35g, and 27.7g, 28g. Aqua 25g, 25.5g, 24g, 23g, 20g, 17g. Thread 28 PCO
Key Responsibilities
M/C operation, trouble shooting, Quality maintaining, Mold change over, mold & Hot runner maintenance, exp. In Hydraulic Solenoid valves.
Handling the shift
Manpower distribution according to the production planning
Achieve production targets both qualitatively as well as
Quantitatively within given time.
Operation & Maintenance of Dryer like piovan and plastic systems.
Operation & Maintenance of chiller like carrier, Kirloaskar.
Operation & Maintenance of wct. Air compressor and cooling pumps.

Future Goals

To achieve good standardization at PET field

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