Ref. No. : CA - 27888 - (Designer & Product Developer – with 17.3 years in Plastic Industry)

Education

Bachelor of Industrial Engineering (Correspondence) From Indian Institution of Industrial Engineering, Mumbai in 2016

Diploma in Tool and Die Making From NTTF, in 2006 with 70%


Skill Sets

Manufacturing of moulds, press tools and jigs&?xtures
Predictive and preventive maintenance scheduling
Shop?oor management as a supervisor
Project management
Process improvement
Problem solving ability
Decision making
Team work& Initiative

Work Experience

Team Lead - Engineering
Since Jul 2017
Company Profile: Dealing with packaging solutions. Mainly deals with injection moulding, Thermoforming and blow molding sections. Also involved in mould manufacturing.
Job Profile:
Manufacturing, repairing and overhauling of Blow moulds, PET moulds and Injection moulds. Initiate and attend the mold trials, trouble shooting and the brain storming sessions.
Attend design review and suggest changes required ifany.
Involvement in mould development, material and machining, planning & scheduling. Part of mould base planning, receiving and ensure the incoming quality.
Ensure the dimensional accuracy of machined parts in coordination with QC team. Experienced with cube technology molds and machines.
Experienced with on process auto closure mechanism of cap moulds. Familiar with high speed stack moulds.
Initiate continuous improvement.
ISO documents updation and Daily job monitoring. Receiving and closing the job request procedures.
The main customers includes P&G, Mondelez, Almarai, Alrawabi, Murmum, J&J, Dabur etc.

Main projects handled:
Shampoo caps and containers for Head&shoulders, Pantene, and Rejoice. Pure cap, Dettol cap, PET and Twist caps.
Jewel box container and lid for Galaxy chocolates. Beverage glasses for Emirates and Et i had airways.
1L to 5L HDPE containers for Alrawabi, Alain and Murmum dairies.

Senior Supervisor - Tool Room
Oct 2009 to Jun 2017
Company Profile: Leading edge manufacturing technologies and a comprehensive range of design services to produce high performance, cost-effective connection systems available either off-the-shelf or custom designed.
Job Profile:
Mould change overs, manufacturing and maintenance. Train the toolmakers and meke them fit according to the company standards.
Job Profile :
Involved in tool room activities to support the production dept to run the moulds without any failure.
Lead the team with 15 members.
Involved in FOT, stress run, troubleshooting and brainstorming sessions.
Planning, Scheduling and servicing of the molds as a part of Predictive and periodic preventive maintenance.
Involved in spare insert management.
Plan and ensure change over of moulds with out affecting the production. Initiate third party inspection for precision equipment's and hot runner systems. Part of QR QC team for responding customer complaints.
Experienced through hot runner and cold runner connector injection molds, stitching tools, forming and punching tools.
Put effort to achieve target on weekly and yearly KPIs. Performed as an internal auditor.
ISO documentation according to IATF - 16949 standard.

Main projects handled:
Bosch 56/112 way pin header and EPS cover connector. K2-Nissan automotive connectors.
Porsche front and rear cable connector.
KIML engine side,RH and LH connector assembly.

Mould Maker
Aug 2007 to Jul 2009
Company Name : Foxconn India Private Limited
Job Profile :
Maintenance of A,B and D cover hot&cold runner NOKIA mobile panel moulds. Polishing and servicing of IMD moulds for mobile screen cover.
Respond to the modi?cations raised by the customer. Spare parts management.
Ensure and coordinate 5S activities.
Document updation according to ISO standards.

Industrial Trainee
July 2006 to June 2007
Company Name : Forbes Gokak Limited
Company Profile : Manufacturer of vaccum
cleaner,water puri?er etc. Business also involved in manufacturing of press tools, moulds, jigs and ?xtures etc. Main customers are MICO BOSCH, RANE India, TRW etc.

Training Attended
IATF-16949 Internal auditor training
EMS Internal Auditor training (ISO 14001:2004)
Under gone 2 months in-plant training in NTTF Industries Ltd. Bangalore Leadership training
EOT Crane SOP training

Professional Synopsis
Over 12 yrs of technical experience in manufacturing, repairing and servicing of moulds, press tools, jigs & ?xtures etc.
Signi?cant experience in mould trials, ?rst off sample inspection,analyzing the problem, root cause identi?cation and problem solving and successive completion of trial up to customer approval.
Very much familiar with Hot Runner Systems like Husky, Mold masters, Ewikon, Yudo and Synventive.
Communicate with customers, suppliers and vendors for ultimate customer satisfaction. Assist to implement continuous improvements in tool quality, cost and design techniques. Organized and implemented predictive and preventive maintenance scheduling.
Familiar with ISO procedures and documentation implementation.
Having good exposure to lean tools such as JIT production system, poka-yoke, 5S, 5why analysis, Kanban, Kaizen, PDCA cycle etc.
Organizational health and safety awareness. Adept in precision and measuring equipment's.
Familiar in Spare management and MTTR & MTBF monitoring. Sound knowledge in machine tool operations.
Ability to respond quickly to the customer complaints and to resolve the issue at the earliest. Habit to communicate with colleagues and motivate each other.

Future Goals

To utilize and enhance my engineering skills towards a challenging career in manufacturing technology and development functions that will provide opportunities for improving my level of competency and reliability.To reach a position in my career where from I can dispose my capabilities to the fullest bene?t of the organization and society.

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