• Gender: Male
• Age: 53
• Designation: Supervisor
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: Anywhere in India
• Work Experience: 31 Year(s)

Education

EMBA (Operation Management) from Indian School of Business Management and Administration (ISBM)
Post Graduate Diploma In Plastics Processing Technology (PGD-PPT) from Central Institute Of Plastics Engineering & Technology (CIPET), Lucknow in 1997-98 with 1st division.
B.SC. (Hons.) in Mathematics from Magadh University, Bodhgaya in 1990-93 with 1st division.

Skill Sets

COMPUTER PROFICIENCY: Proficient in MS Office & basic computer application. SAP

Work Experience

Shift Controller in Production (Shift In Charge / Sr. Engineer)
Since May 2005
Reporting to General Manager
Company Profile: Manufacturing ABS Granules & SAN Granules
Job Profile:
Day to day planning of production activities and ensure budgeted Production targets are achieved in terms of Quantity and Quality and time lines for the assigned section.
To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.
Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures / protocols validated procedures.
Preparation of documents and production reports pertaining to change control deviation control validation protocol and re-qualification protocols.
Training and motivation of new incumbents and manpower handling
Concern for safety health & Environment and strict enforcement of safety norms.
Preparation of daily MIS reports monthly reports for WIP and preparing final production stocks. All the data entry process SAP ASSISTED
Implementing quality systems & Procedures in the organization to ensure smooth flow of operations.
Coordinating with maintenance & purchase department for RM/PM and replenishing consumables shortages as well as planning of preventive maintenance
Technical upgradation of the process leading to good quality high out put at low cost and Active participation in R & D trials
A compliance of ISO system and its documentation
Implementation of 5S in plant area and surrounding
Overall production activities of ABS on total 11 extruder lines (Twin & single screws).
Manpower (total 45-50/shift) allocation and their handling.
Responsibilities to achieve production target and to utilize the resources up to maximum.
Handling customers complaint.
Implementation of top management planning guide lines newer developments if any etc.
Achievements:
Scrap minimized up to remark by adhering sop of machine colour change cleaning policy.
Breakdown time of machines minimized through regular preventive maintenance as well as through process modification and training of manpower as well as quality of the product improved
Developed cleaning procedure to minimize down time between different colour product production and also minimized waste percentage.
Mixing procedure improved to achieve good quality homogeneous product and also record system developed to have records for future production
Training and implementation of my SAP R/3 production planning module.
Capacity leveling & scheduling etc.
Production planning & data entry in online my SAP R/3 PP-module.
Had taken active part in maximum utilization of scraps.
Taken active part in successful production of the following grades -
ABS-PC alloy.
Sheeting grade on single screw extruders.
FR ABS grades.
ABS grades for automobiles application.
ABS-PMMA alloy
Transparent ABS

Engineer / Officer in Production
Aug 1998 - April 2005
Reporting to Dy. General Manager
Company Profile: An ISO 9001 2000 certified company manufacturing ABS Granules & SAN Granules.
Job Profile:-
To achieve production targets
To monitor and control labour contractors and workers
Control production cost
Set up all production documentation system and work towards ISO accreditation
To handle any other work which comes on the way while operating the shift
Prepare and send daily MIS reports to Management
Day to day planning of production activities and ensures budgeted Production targets are achieved in terms of Quantity Quality and timelines for the assigned section.
Manufacturing of ABS polymer resins in multi grades with unlimited numbers Of colours as per customer requirement by single and twin screw extruders.
Production and online trouble shooting for different grades of ABS compounds like injection molding grades sheeting grades heat resistant grades fire resistant grades ABS-PC alloys / blends and glass filled grades for different customers.
Mixing / compounding of Emulsion as well as Bulk SAN with high rubber graft resins along with different color pigments and additives.
Monitoring production activities as per production plan.
Allocating manpower and distribution of work among them for the optimum and maximum utilization at various working spots.
Online trouble shooting to minimize rejection.
Maintaining records as per the requirement of ISO-90012000 standards.
Salvaging of non-conforming products (NCP).
Assisting head of the department in day to day activities.
Coordinating effectively with other deptt.like services, F & D, QA & R&D, FGS, for smooth production.

Instruments / Machine Handled]
W & P ZSK-70MC (Mega Compounder),
SC (Super Compounder),
W & P ZSK- 83V (Compounder extruder),
APV MP 2080 (EXTRUDER),
Kolsite Siingle screw and twin screw vented extruders,
High speed intensive dry mixers, ribbon blenders,
Loss in weight feeders (Brabender),
Plastics testing machines like MFI, HDT, and UTM tensile machine, izod impact tester.

Special features: Training on
“5S” Implementation
Safety – Fire control
Training of my SAP R/3 PP-Module as an end-user.
Two days joint education workshop under the auspices of central board for workers education (CBWF), Udaipur.
One day seminar/training on “ industrial safety and health “ organized by National safety council (Rajasthan state chapter)

Future Goals

To be a contributing member in an organization which belongs to polymer technology family in technical / production - manufacturing area with strong acumen of knowledge and hardworking.