• Gender: Male
• Age: 49
• Designation: Supervisor
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 26.9 Year(s)

Education

B.Sc (Chemistry) From Balwant College Vita Sangli, Maharashtra in 1996 With 67.85%

Advance Diploma In Industrial Safety From JBSPM College Panvel

Skill Sets

Production Management
Panel Operation
Process Planning
Plant Operations
Resources Management
Shift Management
Quality Systems & Procedures
Pre-Commissioning/Commissioning
Start up/Shut down
Troubleshooting
Safety Operations/ Regulatory Compliance/HSE
Cross Functional Coordination
Training & Development
Crisis Management ?Analytical Skills

Work Experience

Supervisor
Since Apr 2007 
Company Profile: Manufacturer and exporter of fatty acid, fatty alcohol and glycerine.
Job Profile:
Distillation plant 4 columns (operates under vacuum), 1ST with 360 MTPD. 2ND with 240 MTPD. 3rd with 60 MTPD, 4th with hydrogenation 84 MTPD capacities.
Hydrolysis of various oil at 50 kg/cm2 pressure and at 250 deg. C. temp.
Hydrogenation plant.
Coordinating with stores, logistics, R & D, safety, quality control departments for day to day and timely production.
Supervise and maintain the process parameters set in the plant during the manufacturing operation.
Ensuring effective utilisation of resources like men and machine to achieve production targets as per standard operation practices.
Modify Existing Systems to make them safer, more efficient or more Environment friendly.
Provides assistance during audits & inspection.
Identifying critical parameters & processes, that are hazardous in nature and undertaking steps for curtailing plant upsets fluctuations, emergencies & associated risks.
Charting out several safety measures for minimising occurrence of accidents, fires, calamities; conducting investigations for determining basic cause of industrial accidents.
Implementing various process modifications in different processes for yield improvement, quality improvement, productivity improvement and cost reduction.
Ensuring Health, Safety and Environment systems are in place before starting a job, ensure proper use of tools and PPE, conduct regular site visits, advice co-workers on potential hazards, check safety equipment, notify management of unsafe working conditions, report HSE incidents, and actively participate in HSE meetings.
Handling the plant operations through DCS (Foxboro)System.
Analysing day-to-day operational problems and taking necessary actions to improve productivity/quality/safety/environmental compliance of operation.

Operations & Maintenance :
Managing entire plant operations entailing start-up / shutdown operations and providing guidance for technical troubleshooting of process & plant.
Detailing with P & ID, flow sheets, Lay Outs while erraction and commissioning of plants.
Anchoring installation & commissioning of plants and ensuring completion of project in minimum turnaround time with effective resource utilisation.
Monitoring filling work permits, Electrical Tags Safety Equipments, Routine Fire Hydrant Trials, Accident/Incident Reports, and Giving Maintenance Work Orders to Maintenance Department.
Reviewing and analysing various activity to shutdown Maintenance.
Planning of the workforce, shift management activities, appraising the performance of the members and providing the feedback.
Arrangement of labour through Labour Contractor.
Responsible for monitoring operation of Panel as per the SOP and maintain safety standard and documents as per ISO 9001, 2009
Formulate plan to monitor and co-ordinate the day to day operations of the assigned unit in accordance with the company approved Procedures and Instructions in safe and efficient manner
Minimize performance bottlenecks for achieving high productivity with optimization of men, material & machine
Interface & coordinate in adjusting operating conditions or product flow and Maintenance for equipment change-over and instrument loop checking

Key Achievements:
Won appreciation for the controlled reaction and unit operation
Contributed significantly in providing Technical support to production during the manufacturing.
Won Safety awards.

Production officer
Nov 2005 to Apr 2007
Company Profile:  petrochemical and general catalysts, specialty and performance chemicals, cresols and xylenols, and filtration products
Job Profile:
Accomplished responsibility for managing safety aspect and controlled reaction & Unit operation
Initiated the turnaround efforts for safety of human being & assets of the company and ensured compliance of all safety/regulatory measures
Constantly monitored the operations carried out as per the SOP
Developed plan for ensuring compliance to all HSE activities and practices
Implemented the system policy & procedures in the organization while outlining the steps to be taken in implementing maintenance program for smooth operations across the unit
Defined operational parameters and ensured strict adherence thereto to generate maximum operational efficiency
Designed & developed process parameters, testing techniques and design changes to improve the quality of the production tools and reducing rate of rejection & re-work sequencing of manufacturing activities on the shop floor
Judiciously deployed resources to optimize yield and achieve production targets within defined time and cost parameters
Streamline internal and external logistics to ensure smooth movement of incoming material and dispatch of finished goods

Key Achievements:
Credited for achieving production target without comprising proper safety factors
Recognized for minimizing unsafe act/practices and condition for smooth operation of the plant
Introduced the concept of MIS reporting to update the Management on regular basis
Holds the credential of giving various suggestions that were implemented successfully thus improvising the process efficiency

Production officer
Oct 1998 to Apr 2005
Company Name: Ashok Alco Chem. Limited
Job Profile:
Shouldered the responsibility for controlled reaction, smooth unit operation and proper shutdown activity
Errection & commissioning of Acetaldehyde Plant & Acetic Acid, Ethyle acetate plant.
Overseen functioning of panel shutdown & start up operations and provide guidelines to workforce as per set procedure
Planned and controlled production process and directed efforts of workforce to maximize productivity
Drove initiatives to minimize performance bottlenecks for achieving high productivity with optimization of men, material, & machine
Arranged timely calibration of all instruments for complete reliability and functional correctness
Conducted various orientation programs for entrants and training programs for the team members to update them about new changes/techniques
Drove the efforts for recording, reviewing, and compiling operations records, test results, and gauge readings viz. temperatures, pressures, amperages, draft and flows etc.
Devised effective strategies for performing all tasks and actions with proper safety of personnel, plant & environment
Propagated Quality Circle movement and developed quality culture in the work force to achieve quality leadership in the industry

Key Achievements:
Distinction of being nominated as an “Incident Controller” to respond to the emergency within the shortest possible time, and guide the staff to handle the emergency in safe and effective manner
Introduced the concept of WOW (War on Waste) and Quality Circle
Instrumental in preparation of all operating document, SOP & Process flow diagram

Panel/field operator
Oct 1996 to Apr 1998
Company Name: Pentokey Organy India Limited,

Production Management Professional – Chemical:
Demonstrated professional excellence in planning, scheduling, monitoring, and execution and managing of Shifts without incidences of time/cost overruns. Core strengths in production planning & control with judicious deployment of resources to efficiently achieve production milestones, generating favorable work atmosphere to enhance overall productivity levels
In-depth understanding of Manufacturing Process, Methods of Assembly, process, and plant Layout with extensive practical exposure to people and workplace management. Meticulous and results-oriented professional with demonstrated capability to schedule production process and strategic ability in striking perfect coordination with various departments to enhance productivity
Adept at designing and implementing quality control systems and procedures to minimize rejections and achieve highest quality standards. Strong background in handling various equipments i.e. Pumps, Compressors Exchangers etc. Core strengths in implementation & coordination of Occupational Health/safety management system activities 
Deft in generating conducive work atmosphere to enhance overall productivity levels. Strong background in optimizing the resources i.e. men, machine, inventory, tools, and consumables to bring reductions in the running costs of the unit.
Thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. Goal-oriented, systematic planner with a big-picture perspective. Excellent man-management, time management, and leadership skills

Chemical Handled:
Hydrogen, Ethyle Acetate, Isophoron,3-5Xylenpl, Caustic, Sulfuric Acid, Benzene, Ethanol,Tolune Acetic Acid, Acetaldehyde, Different chains of fatty acids , etc.

Erection & commissioning   of Acetaldehyde  Ethyle acetate & hydrogenation plant
Operation/Equipment Handled
Plug Flow Reaction, Absorption, Stripper, Vacuum Evaporator, Multi Stage Vacuum Distillation, SS & MS Reactor, Vacuum, Pressure Atmospheric Distillation Column, filters,decanders,kettle type reactor, Steam Boiler, Thermo Pack, Scrubber, Pressure Vessel, Centrifugal Pump, steam Jet Ejector, Pre Heater,Exchanger(spiral,plate,shell&tube) Catalytic Reactor, Continuous Distillation Column, Batch Distillation Column, Stripper & Absorber, Gear Pump, Piston Pump, Compressor, Blower, Vapor Phase Catalytic Reactor, Dehydration Column, Autoclave, Extraction,Tubular reactor etc.

Shutdown Activity:
Distillation tray inspection, Condenser tube hydraulic tests, prsssure tests, equipment inspection, etc.

Future Goals

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