• Gender: Male
• Age: 44
• Designation: Supervisor
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: NOIDA
• Work Experience: 22.2 Year(s)

Education

Pursuing MBA (Operation and Marketing) from IMT Ghaziabad- Appearing in 6th Semester
Post Graduate Diploma in Plastic Engineering from CIPET Lucknow (Central Institute of Plastic Engineering & Technology) in June 2002
B.Tech (Chemical Engineering) From Kanpur University, Kanpur in June 2000
Diploma in Business Management from IMT Ghaziabad

Skill Sets

Plant Operation skills:
Production Planning and control from raw material to packaging and dispatch.
Manpower scheduling, Handling and their arrangement at shop floor.
Raw material processing and management.
Quality Management and control of raw material and processed material.
Process improvisation and Parameter setting in accordance to Quality demanded.
Machine and tools maintenance management.
M/c maintaining all the daily & monthly production related document.
Quality management of finished product.
Senior Management reporting on Status.
Implementation of cost saving measures to reduce wastage and increase man-machine utilization.
Understanding the production tools and maintain quality tool as per international standard.
Maintained 5s

Work Experience

Shift In Charge - Plant
Since Jan 2010
Company Profile: Manufacturer of Mint Products, Natural Essential Oils, Aroma Fine Chemicals, Peppermint Oil and Herbal Products.
Job Profile:
Keep record of all manpower in plant and their working location inside plant.
Keep all stocks of storage of raw materials of tanks and fuel like coal diesel etc.
Keep record of finished product in stocks.
Keep record of inward and outward goods of plant.
Materials loading and unloading in Bold and crystallization m/c and further processing at right time.
Trail of New Material and coordinate with Quality department.
Process parameter setting according to material.
M/c maintaining all the daily & monthly production related document.
Packaging of products as per Quality standard.
Maintained 5 s.
Make sure dispatched Quantity within time with dispatch paper.

Senior Production Engineer
Jan 2005 to Dec 2009
Company Profile: Leading manufacturer of Industrial Adhesives, Molded Products, compounds, etc
Job Profile:
Keep record of all manpower of shop floor and their working position.
Keep the record of all m/c operator, helper and running products.
Keep the record of all down time with cause.
Keep record of all m/c parameter at every frequent time intervals.
Mould loading and unloading.
Trail of New Material.
Process parameter setting according to material
M/c maintaining all the daily & monthly production related document.
Packaging of products as per Quality standard
Maintained 5 s

Senior Quality Assurance Engineer
Aug 2002 to Dec 2004
Job Profile:
Quality standard procedures and process.
Adherence to Quality standards on raw material, processed material and finished product.
Handling of Testing machines: UTM, MFI tester, Abrasion tester, Specific gravity tester, Bennewart Fexometer Izod / Charpy Impact tester, Colour Spectro Photo Meter, HDT & VST tester, and hardness tester.
Handing all type of measuring instruments and testing equipment for moulded products.
Handling of material process : ABS, HDPE, TPR, SEBS, SBS, PP, HIPS, GPPS, NYLON, PC etc.
Colour development is TPR, PP, and HIPS etc.
Co-ordination with production floor to confirm the quality standards and their packaging standard and handling.
Active role in Production Planning & Quality Control.
Proactive Quality improvement & Cost reduction through Waste elimination.
In process inspection of moulded product on lines and OQC also.
Attend customer complaints and find root cause analysis.
Improvise the Quality standards and suggestion to Production procedure to ensure the finished product quality.
Senior Management reporting on Daily, weekly and monthly basis.
Training of junior resources.

Engineer - Production
Aug 2000 to July 2001
Time Packaging Limited
Job Profile :
Handling CNP - 75, Automatic Injection moulding machine, RS – 5, RS - 30 Blow Mouldings machine (all PLC Based).
Mould Loading & unloading as per production planning.
Parameter setting for different products.
Troubleshooting of various problems related to machines and products.
Handling of various problems coming in product, such as weld line, shrinkage, flash, shot moulding, born marks, silver marks & their remedy.
Also looking after maintenance of machines.
Handling of Material Process: HDPE, LDPE, LLDPE, PP etc.
Screen printing on packaging products.
Handling men power in the plant and their location.
Keep all record related to plant like production Quality, stocks of raw material and finished products.

Academic Projects:
Critical Analysis of Injection Moulded product.(PGD-PE)
Design of Heat Exchanger.(B.Tech-Chemical Engg)
Quality control and Product Development skills
Sound knowledge on all aspects of component design in Plastic, Rubber & Thermoplastic industry.
Product development in granular form as raw material for new products.
Thorough in the advanced Manufacturing process & technology.
Exposure to various Quality standards and quality tools.
Knowledge of Production and quality management methodology like 5 S, 6 Sigma, SDCA Cycle, PDCA cycle, TPM, Kaizan, Just in Time, SPC, Poke Yoke etc.
Knowledge of Various Polymer and rubber compound and products.
Knowledge of Defects/remedy of injection and Blow Moulded components.
Knowledge of all testing method and tools of polymer testing.

Process and machine hands - on :
In-depth Knowledge of Production & Quality Control in the field of Plastic/polymer/rubber.
Thermoplastic Rubber Engineering, Injection Moulding,, Blow moulding process/product.
Extruder with kneedar process.Compoundings process of thermoplastics rubber/polymers.
Colour development in Rubbers & (Plastics) polymers.
Handling of rubber & Plastics Testing machines – UTM ( Tensile Strength , % Elongations, Tear Strength, Flexural Strength, Hardness Tester Durometer ( Rubber Shore A ), MFI tester, Abrasion tester, Specific gravity tester, Bennewart Fexometer, VST, VDT, Izod / Charpy Impact tester, rubber leather Bond Testing, Ash content in %.

Quality control and Product Development skills:
Sound knowledge on all aspects of component design in Plastic, Rubber & Thermoplastic industry.
Product development in granular form as raw material for new products.
Thorough in the advanced Manufacturing process & technology.
Exposure to various Quality standards and quality tools.
Knowledge of Production and quality management methodology like 5 ‘S’, 6 Sigma, SDCA Cycle, PDCA cycle, TPM, Kaizan, Just in Time, SPC, Poke Yoke etc.
Knowledge of Various Polymer and rubber compound and products.
Knowledge of Defects/remedy of injection and Blow Moulded components.
Knowledge of all testing method and tools of polymer testing.

Process and machine hands-on:
In-depth Knowledge of Production & Quality Control in the field of Plastic/polymer/rubber.
Thermoplastic Rubber Engineering, Injection Moulding,, Blow moulding process/product.
Extruder with kneedar process.Compoundings process of thermoplastics rubber/polymers.
Colour development in Rubbers & (Plastics) polymers.
Handling of rubber & Plastics Testing machines – UTM ( Tensile Strength , % Elongations , Tear Strength, Flexural Strength, Hardness Tester Durometer ( Rubber Shore A ), MFI tester, Abrasion tester, Specific gravity tester, Bennewart Fexometer, VST, VDT, Izod / Charpy Impact tester, rubber leather Bond Testing , Ash content in %.

Future Goals

To achieve a carrier in a progressive & rewarding work enviroment where I can actively devote my creative ability & professional interest to satisfied my urge for excellence.