Diploma in Plastic Technology From V.S.V.N Polytechnic, Kamaraj in 2005 with 70%
Preparing PPAP (PFC, CONTROLPLAN, PFMEA, SOP)
Preparing and maintain TS – ISO Documentations,
Reducing cycle time and improve the productivity.
Extrusion blow molding, Injection molding, Vacuum forming and Thermo forming Machine Trouble shooting, Mold Set up and various process settings.
Analytical knowledge in Petrol and diesel Engines & trouble shooting.
Operations & Maintenance for Extrusion blow molding, Injection molding machine, vacuum forming and Thermoforming machine
Analytical knowledge of Hydraulic, pneumatic system, Compressor & Generators and Trouble shooting.
Knowledge in converted manual to automation method for Assemble lines.
Knowledge in Designing the Automation fixture`s and Error Proof Device`s.
Ms-0ffice, XL
Auto CAD-2006,2008
Production Sr Supervisor
Since Jul 2015
Company Profile: Involved Extrusion blow molding and Injection Molding. Our Products are 3.5, 4, 5, 20, 25, 30 liters Jerry cans,40, 50, 80,120, open top barrels and 220 liters Open top and closed top Barrels as per UN Standards. Different types of Caps, Bungs, and O-Rings. Raw material used in HDPE, LDPE, PP & Various grades
Job Profile:
Production planning as per requirement of Customer
Man, power planning to execute the Production plan.
Machine Scheduling and allocation as per production plan.
Handled of 80 Man power with 3 shift in-charge.
Increasing Productivity by effective utilization of Men, Machine and Cycle Time Reduction.
Capacity planning of machines (Blow Molding and Injection Molding).
Operations & Maintenance for Extrusion blow molding and Injection molding machines. (BBM, DCM, KRUPP KAUSIC, OMEGA, ARBURG AND WINDSOR… ETC)
Responsible for the Pilot Batch Production of New Products development.
Preparing PPAP (PFC, Control Plan, PFMEA, SOP)
Gap analysis for production failures and corrective actions.
Monitoring the Process Rejections and Corrective Action initiation with QA.
5S training to the Operators.
Preparation of Weekly, Monthly analysis report.
Kaizen’s & Identifying & execution Continual Improvement projects.
Reporting to Production manager.
Production shift in-charge
Feb 2008 to Feb 2015
Company Profile: Involved in Extrusion blow molding, Stretch Blow Molding, Compression Molding and Injection molding. Manufacturing of 30/25 water caps, 38mm al-marai bottles caps, Pepsi, Dew, Mirenda, 7up caps….etc
Job Profile:
Production planning as per requirement of Customer.
Man, power planning to Execute the Production plan. Capacity planning of machines (Blow Molding Machine and Injection Molding)
Operating, trouble shouting, and maintenance well experience in making all types of cap injection molding, compression molding, blow molding and tempo printing.
Machine maintenance for Husky hyelectric, Netstal 3500, Ferromatic 155 & 240, Omega Omega 200 & 250, demag 175 & 200, sacmi compression moulding… etc.
Responsible for the regular and periodic monitoring of product for acceptable quality to The most resent specification.
Established proper moulding condition.
Verify correct set up molds presses and auxiliary equipment including granulator conveyer liquid temperature controls and mold electric control.
Make minor repair to machines and equipment and notify proper personal of necessary major repair.
Gate performances, vehicle audit point’s corrective & preventive actions.
Advising the team on consumable consumption trend, rework, process change, inventory & extra OT hours.
Guiding officers for performance, ownership & quality of workmanship.
Maintaining safety, health and environmental policies and procedures.
Maintain records, and prepare legible reports including such reports, house keeping check lists, mould cavity data sheets, production downtime report and cycle time sheets etc. accordance with departmental standarts and quality system standards
Analysis & redressed of quality issues in the line through QC tool.
Injection Mouldig Operator and Shift In-charge
June 2004 to May 2006
Company Name : Hijra Plastic. Ind.
Company Profile : Involved in injection molding.. manufacturing of bucked, lid, mug, and cosmetic items etc
Job Profile :
Operating, trouble shooting, tool change, rectified and maintenance.
May mix ther
Increasing Productivity by effective utilization of Men, Machine and Cycle Time Reduction.
Capacity planning for Press Shop and Assembly lines.
Responsible for the Pilot Batch Production of New Products development.
Gap analysis for production failures and corrective actions.
On Job training to operators.
Implementation of single piece flow in assembly stations (Rabbit chase in work cells).
Preparation of Standard Operating Procedures and Training to the Operators as needed.
?Monitoring the Process Rejections and Corrective Action initiation with QA.
Special Knowledge of Fixtures designs.
Preparation of Weekly, Monthly, Yearly MIS for the Plant.
Reporting to Production supervisor.
Analytical knowledge of Hydraulic& pneumatic system & Trouble shooting
Achieve the production as per plan.
Highly motivated, possessing with excellent communication and public relation skills, quick learner and a good team player seeking a challenging position in a highly competitive industry that will utilize my skill sets acquired during my tenure for your esteemed organization.
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