Ref. No. : CA - 18568 - (Production - Moulding – with 25.7 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From Board of Technical Examinations Kerala in 2000 with 66%

I.T.I. Turner From Govt. I.T.I. Malampuzha – NCVT in 1996 with 73%

H.SC From MES Kalladi College, Calicut University in 1994 with 59%

S.S.C From Board of Public Examinations, Govt. High School in 1991 with 66%

Skill Sets

Experience In Plastic Molding Manufacturing Unit -Injection Molding, blow molding, extrusion 
Have experience in quality, planning, management, etc,,

Assemly Line Incharge

Work Experience

Molding Division Incharge
Since Oct 2014 
Company Profile: Leading manufacturer of Pipes and fittings, Electro fittings. Products are PVC, PPR, PPB, ABS -fittings and PVC, PEX, PPR, PPB, HDPE, LDPE Pipes(20 mm to 315 mm size). ISO 9001-2008, SKZ, Kitemark, WRAS etc 
Job Profile : 
Supervising Injection moulding department, Process setting, Man machine material handling, New mould and material trials, continuous Improvements, kaizen etc

Dy Manager-Moulding & Assembly - Prod. and Qty
May 2012 to Sept 2014
Company Profile: Leading Manufacturer of Bathroom accessories. Manufacturing all Bath room accessories, UPVC, and RPVC pipe fittings.,
Job Profile : 
Production planning, improvements, new product development, Vendor developing, Handling man material, machine, factory, Coordinating sales and marketing dept.

Production In Charge– Injection Moulding., Blow moulding shop Process, production, Quality
Nov 2006 to April 2012
Company Name: Nilkamal Ltd
Company Profile: ISO 9001-2008  certified company. Manufacturing plastic moulding furnitures, crates, cabins etc.
Job Profile : 
Process setting, Mould trials,production monitoring,
Assembly,Quality inspection,improvement and developments activities, Injection moulding, compression moulding and assembly..

Injection Moulding - Production Engineer
May 2000 to Jun 2006
Company Name: BPL Sanyo Limited,
Company Profile: ISO 9001-2000 certified and TS/16949 certified company. Manufacturing of Television, Audio, Mobile phones, Refrigerator, Washing machine, telecom, automobile parts, furniture, connectors and house hold plastic items, and injection molded parts, Tool room & Design solutions. Customers are TKML, TGKL, Denso, Southern Batteries, SANYO/BPL, Prima, Sterlite, Hyundai, Wipro, etc. 
Job Profile:
Printing, Process setting, planning, supervising &mould trials. 
Injection moulding,compression moulding, thermo foaming etc..
Man, machine, production planning and scheduling,
Machine Installation  and start up.
Allocation of resources and effective utilization of men, machine& material for achieving production targets.
Reduction in breakdowns, Monitoring Kaizen, 5S, TPM activities 
Training & educating & periodic meetings,
Conducting detailed study on Machine problems & planning corrective actions
To achieve zero accidents, zero break down, & zero rejection.
Monitoring check sheets, work instructions, SOPs, WI, 8D, PPAP, 7 QC TOOLS, MIS reports,ISO  and related documents.
Material reconcillation, Cycle time reduction and lean savings
Having knowledge of SAP and MFGPRO System.
Cycle time reduction and lean savings,

Quality assurance:
Assuring the quality of injection moulding, painting,Assemly, printing and press shop components through patrol inspection, testing, & checking,
Having knowledge of ISO 9001:2008, TS 16949:2002, & 14000 EMS, Kite Mark, system
Conducting internal Process and product audit, Calibration of test equipements
Handling customer complaints from receive to closing and vendor developing

Extra Curricular Activities:            
Was actively involved in the NCC (army) - senior division. (1991 – 1993)

Areas Interesting:
Managing Production, Qualty, planning
Managing Assembly line, Machine erection,
Coordinator works, Mechanical, sales, production Training and education
Computer works, 5s, Kaizen, Auditing etc.
New products, projects and developments

Future Goals

Seeking a challenging and motivating career in Mechanical Engineering, which gives me full opportunity to use my potentials

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