• Gender: Male
• Age: 52
• Designation: PRODUCTION MANAGER
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Anywhere Excluding India , Anywhere In Gulf / Middle East
• Work Experience: 29.3 Year(s)

Education

Post Graduate Diploma in Plastic Processing Tech. From CIPET Ahmedabad In 1994 with 2nd Class.
B.SC from Guj. University Science (Chemestry) in 1993
H.S.C from Guj. Sec. Edu. Board Science in 1990
S.S.C from Guj. Sec. Edu. Board Science in 1988

Skill Sets

KEY COMPETENCIES: Production Planning / Scheduling
Process Management
Quality/ Performance Standards
Productivity Improvement
Injection molding
Blow Molding & Processing
Plastic Testing
Team Management/ Leadership
Cost Optimization
Resource Management
Training & Development
Commercial Operations

Work Experience

PRODUCTION MANAGER
SINCE 22ND JUNE-2012 TO TILL DATE
Company profile- manufacturer of the PVC items, caps and clousers with Higher Cavities (upto 64 cavities),high pressure fittings, PPR and Blow molded products with ISO9001,14001 and ohsas 18001 having its own brands in pvc called Hotace.

Job profile-
1)Looking after the daily production with maximum output.
?Arranging the daily meeting for the problems and planning to solve the problem with the quality and production supervisors.
?Discussion with team for the improvement and planning to increase the output.
?Discussion for the implementation for the new development and housekeeping.
?Discussion to maintain the rejection ratio below 1% daily.
?Monitoring the usage of a grinding material on a regular basis.
2)Looking after the quality of the product and customer complaints.
?Daily online quality problems discussion and give solution to retain the quality of the product.
?Discussion for the approval for the changing the tds for the future with the management and customers.
?Online rejection monitoring for the quality issues.
?Meet the customers for the complaint and solve the issues as per their requirement.
3)Looking after the maintenance of the machines.
?Looking after the preventive maintenance of the machines as per the schedule.
?Looking after the major break down of the machines and communication for the solution and spares with the machine supplier.
4)Production planning and delivery schedules.
?Planning for the production as per the customer requirements and make the arrangements for the delivery.
?Daily plan has to be made for the production to meet customer requirements.
?Communication with the customers for the planning and delivery.
I have to report to the DGM-W and CEO for the daily production and planning with new requirements and suggestions for the improvement and implementation. I am also responsible for the purchasing of the required spares and delivery of the spares on time.

PLANT MANAGER
Since March, 2011-May 2012
Company profile- one of the largest company in a production of pharma and cosmetics products like Caps & Clousers and Bottles.
Job profile-
-Handling various projects for the company.
- Looking after production and planning.
- Looking after efficiency with optimum productivity.
- Preventive maintenance of machines as well as molds.
- Manpower handling and utilization.

SELF OWNED BUSINESS

Engineer

-Leading efforts across manufacturing, production and maintenance contract of CD and DVD units. Possess some well reputed high profile companies.

MULTIMEDIA FRONTIERS LTD, GANDHINAGAR
Since March 1999 - August 2009
Multimedia Frontiers Ltd is a pioneer CD manufacturing company promoted by TVS group in technical collaboration with HITACHI ZOSEN LTD, Japan
Assistant Manager

NATIONAL PLASTICS LTD, NAROLI, SILVASSA
Since May 1998 - February 1999
National Plastics Ltd is a leading manufacturer of plastic households & molded furniture
Production Engineer

MILTON PLASTICS LTD, HALOL
Since November 1994 - April 1998
Milton Plastics Ltd is a leading manufacturer of Plastic House hold & Thermo ware products
Production Engineer
-Devise production plans, execution, planning Shifts, as per the new product plan to ensure strict adherence to the time schedule, quality standards and total productivity maintenance whilst achieving pre-set production targets
-Guiding & mentoring shift Engineers as well as supervising daily activities and evaluating performance
-Task with implementation of predictive, planned & preventive maintenance practices of molding Machines to maximize functional availability
-Trouble shooting machine process and Injection molding machines.
-Plan and conceptualize the basic requirements while setting up the technical infrastructure of the unit with cost efficiency, time management & manpower planning for the execution
-Co-ordination with other departments for smooth running of production department.
-Handling projects such as reduction of Cycle Time & Product weight with out affecting the product quality.
-Preparations of daily production report & reporting it to Plant Manager.
-Organizing house keeping of shop floor.
-Frame/ implement strategies for various processes right from the conceptualization till final stage of production to streamline the operations. Minimize performance bottlenecks and delays for achieving high productivity with optimization of production
-Initiatives for minimizing cost while maintaining the standard quality for minimum wastage to increase productivity and revenue.
-Formulate operational strategies for the quality function by carrying out long term & short term quality planning in line with the organization requirements to ensure proper facilities across the unit
-Identify & systematically influence factors that drive cost, quality & schedule while using skills & expertise in technical projections. Handle operations for improvement in existing products based on market trends & requirements
-Lead and manage a team and train them to accomplish the set production targets and implemented corrective methods to meet customer requirements
Monitor the progress of production activity that encompass scheduling of machines and allocate workforce & manpower and ensure that production targets are met on time.

Machineries Handled

-AUTOMA, Speedex, CMP in blow moulding section up to 10 ltr. & SM, Ferromatic & weltech machines upto 500 ton for the injection moulding section which are well established companies in the field since long time.
-Meiki injection molding machines with 35 ton capacity from Japan fully automatic plc operated.
-Singulus technology machines from Germany for making CD and DVD
-Windsor with microprocessors from 50T to 1100 T Capacity.
-L&T with microprocessors from 100 T to 450 T Capacity.
-Cincinnati Milacron with microprocessor from 100 T to 975 T.
-Battlefield with microprocessor from 100 T to 550 T Capacity.
-Complete knowledge of CD manufacturing related process & machines.

Raw Material Processed

-PP
-HDPE
-LLDPE
-HIPS
-ABS
-PC
-SAN

25+ years of extensive experience in the Plastic Industry in a Production department
-A dynamic and result oriented production professional with over 18 years of in depth experience Injection Molding Operations & Blow moulding with Polymer Technology Background
-Professional competency in mobilizing and judiciously managing resources with structured inputs in the domains of production planning, scheduling and monitoring to ensure smooth production operations
Experience in implementation of the Industrial Standards, ISO Procedures and Quality Management Techniques, Total Productive Maintenance