• Gender: Male
• Age: 44
• Designation: Supervisor
• Highest Education Level: Diploma
• Current Gross Salary: INR  800000 /Annum
• Preferred Country: India
• Preferred Location: Mumbai
• Work Experience: 22.1 Year(s)

Education

Diploma in Chemical Engineering, from Khopoli Polytechnic Khopoli Board of Technical Education Mumbai University with 61.17% in 2001.
12th Science, from Maharashtra State Board of Secondary & Higher Secondary Education, Mumbai Divisional Board with 48.67% in 1998.
10th, from Maharashtra State Board of Secondary & Higher Secondary Education, Mumbai Divisional Board with 61.46% in 1996

Skill Sets

IT Skills : MS Office Tools - MS Word, Excel, PowerPoint.
Training Attended: - 5S , FIRST AID & TS 16949

Projects Handled :
Manufacturing of Acetylene

Work Experience

Shift Incharge
Since Nov 2010
Company Profile: Manufactures plastics, performance chemicals, care chemicals, construction chemicals, as well as dispersions and pigments
Job Profile :
Responsible for Drawing Production Plan, Implementing QA systems and Procedures in Coordination with QA section, Providing Technical Support, Effectively Deploying Resources and Promptly Resolving Complaints to Improve overall Production, Quality and Productivity.
Looking after Extrusion Process for Compounding of Nylon-6, Nylon - 66 & PBT in shift.
Formulating consumption norms of raw materials and utilities and introducing process improvements to control wastages and enhance operational efficiency.
Monitoring the plant activity by taking corrective action if there are any abnormalities.
Estimating the consumption of raw materials & utilities & take the correct steps to match the desired consumption norms.
Efficiently managing day-to-day plant operation. Managing start up and safe shutdown of the plant in planned and emergency situations in coordination with maintenance groups and functional groups for smooth operation of plant.
Drawing requirements of raw materials to support production plans, monitoring stock levels and coordinating with purchase to ensure timely availability of all inputs.
Directing, Leading & Motivating workforce and Imparting Continuous on-job training for accomplishing greater operational effectiveness/ efficiency.
Leading the efforts across adherence to stringent quality specifications as per the norms including preparation/ maintenance of necessary documents to ensure compliance & customer requirements.
Developed and maintained healthy and cooperative working environment within the team by assisting and coordinating with others time to time to ensure smooth flow of operations.
Handling the activities related to Cost Saving, Process Quality Improvements, Productivity Improvement, 5S Improvement and Safety.
Ensuring continuous availability of resources for uninterrupted operations of the plant, and coordinating with interdependent dept / plants to share & fulfill mutual responsibilities. Acting as an incident controller during silent hours.
Accountable for updating documents both manual & SAP as required by statutory authorities & data base for future reference.
Ensuring continuous availability of resources for uninterrupted operations of the plant, and coordinating with interdependent plants to share & fulfill mutual responsibilities.
Assessing the hazards, eliminate/minimize the hazard by quickly understanding the plant status, review the equipment under maintenance & work permits in forces.

Shift Engineer
Apr 2007 to Oct 2010
Company Profile: Leading Manufacturer of Engineering Plastics
Job Profile :
Looking after Extrusion Process for Compounding of Nylon-6, Nylon-66 & PBT in shift.
Looked after daily shift activities such as successive implementation of production planning and achieving set production targets.
Worked on SSP grade to reduce viscosity of engineering plastic in tumbler dryer.
Efficiently Supervised & Monitored Daily Production of the plants while ensuring adherence to quality & safety parameters; carried out breakdown analysis and rendering troubleshooting and technical support to the team.
Successfully identified, forecasted and deployed required manpower to handle operation of the plants to ensure smooth plant operations.
Reviewed corrective actions recommended in non-conformance reports, initiated and verified corrective actions to prevent reoccurrence of non-conformity.
Participate in daily production meeting to resolve the problem with discussion, suggestions from seniors.
Entry of consumed material in SAP system in shift.
Strictly following Man management principal to ensure productivity.
Trouble shooting during process for better productivity.
Look after Utility for smooth operation.
Worked on scrap reduction Project and succeed to reduced scrap

Production Supervisor
May 2003 to Mar 2007
Formica India
Job Profile :
Gained expertise in working on phenol-formaldehyde & melamine-formaldehye condensation reaction.
Ensured that the effluent discharged & emissions from the plant were as per the norms.
Reduced downtime & overcame potential hazards by scanning the spot values & trends of critical parameters & laboratory results.
Assessed the hazards, eliminate/minimize the hazard by quickly understanding the plant status, reviewed the equipment under maintenance & work permits in force.

Trainer
Feb 2002 to Jan 2003
Prachi Poly Products Ltd
Job Profile :
Trainee Engineer Looked after Phosphorus Penta Oxide Process.

Future Goals

Seeking an opportunity for professional challenge and growth to support & enhance co-operative objectives of the company