Ref. No. : CA - 12799 - (Production Planning - Plastic Products and Processing – with 25.2 years in Plastic Industry)

Education

PGD-PPT (PGD In Plastic Processing & Technology) From CIPET, Amritsar With Secured 75% In 1998
B.Sc. With PCM From Barkatullah University, Bhopal, M.P, secured 65% In 1997.
12th From Subhash Higher Secondary School, MP Board With Secured 65%
In 1993.
Internal Auditor Training from DNV Delhi in 2008
Industrial Safety From Anna Malai University In 2011

Skill Sets

Hands on Experience in Processing Various Engineering Polymer Nylon, ABS, PET, Polycarbonate & Commodity Plastics like PP, PE, PVC, HIPS etc.
Experience in Managing Quality, Production, Planning & Control of Manufacturing Process Pant.
Sound knowledge of Computer Applications Including Dos, Windows XP, Power point & MS Excel.

Work Experience

Quality Assurance In Charge
Since Jan 2013
Company Profile: Manufacturing Plastic Containers and lids for Paints & PET Bottle by ISBM m/c, Packaging bottle 4.5ml to 5 ltrs by BM m/c.

Senior Engineer
Jan 2002 to Jan 2013
Company Profile: Manufacturing Optical media like CDR, DVDR, CD & DVD ROM and their Packaging Plastic Products with Injection Moulding M\c.

Shift In Charge
Dec 2000 to Dec 2001
Romsons International
Company Profile: Manufacturing of Polymer Medical Disposable Products more than 80 Products & their 300 sizes with Injection, Blow & Extrusion Moulding m\c
Job Profile:
Responsible for Production Target, PM of moulds, manpower management and Quality of Products.

Shift in charge
Aug 1998 to Nov 2000
Beltech Electronics (P) Ltd
Company Profile: Manufacturing of Electronics products with Injection & Blow Moulding m/c.
Job Profile:
Responsible for Production Target, PM of moulds, Manpower Management & Moulds Trial.

Areas of Expertise
Quality Assurance:
Establishing quality standards, implementing stringent quality control systems to enhance quality of products and reducing rejection level through continuous up gradation of ISO, QMS, & Six Sigma systems to observe better compliance in line with changing market/ customer requirement.
Creating measures for maintaining the quality of product through Line / Final Inspection, Rejection accountability, Corrective and Preventive Action.
Preparing & modifying process control sheet & controlling as well as planning rework reduction.
Implying quality measures of Six Sigma, Seven QC Tools, Statistical Process Control & auditing.
Production Planning & Execution
Handling production related tasks including planning, control and trouble shooting of Machine.
Optimizing man & machine utilization to achieve pre-set production targets.
Implementing Standard Operating Procedures, manuals & work instructions for production operations for the unit and maintaining MIS reports for facilitating decision making by the management.
Maintaining new process concepts for production optimization, yielding improvement and formulating guidelines for the sequencing of manufacturing activities on the assembly line & shop floor processes.

Process Management & Control:
Executing innovative systems and processes for enhanced monitoring and control of resources and improved delivery of customer service.
Ensuring complete in-process quality control and continuous improvement in process capabilities using SPC & SQC Techniques.
Routine maintenance, calibration and troubleshooting for analytical equipment on a regular basis for higher productivity and efficiency.
Processing performance bottlenecks and taking corrective measures to avoid the same.

Plant & Manufacturing Engineering
Supervise breakdown maintenance, preventive maintenance.
To plan for utilities/spares & prepare budget for maintenance department.
Supervise design, maintenance and upkeep of tools, develop and implement capex plan.
To identify specifications and commission new equipment in order to prevent breakdown of machinery in plant resulting in loss of productivity & facilitate smooth running of production.
Conduct IMS internal audit as per scheduling.

Man Management:
Build a team, set target and support the team in achieving targets.
To ensure discipline of workforce and compliance of all safety norms.
Identify developmental needs of the employees.
Coaching, guiding and training employees in technical / functional area.
Goal setting and performance evaluation in order to have a motivated workforce and maximize production.

Major Achievements in Projects:
Increased overall yield of CD & DVD Lines.
Reduced the PC lumps at injection moulding.
Rejection reduction of printing (CIP).
Reduction of Customer Complaints (CIP).

Future Goals

To thrive on challenges and to create positive innovative strategies in my field, leading to organization growth by my conviction and professional dexterity.

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