• Gender: Male
• Age: 41
• Designation: Supervisor
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 16.9 Year(s)

Education

PGD-PPT From CIPET (Central Institute of Plastic Engineering & Technology) 

M.Sc. From D.D.U GKP. University GKP in 2005

B.Sc. From D.D.U GKP. Gorakhpur University in 2003

H.S.C From U.P. Board Allahabad in 2000

S.S.C From U.P. Board Allahabad in 1998

Skill Sets

8.5 years in injection molding machine (Hydraulic & fully all electrical) with robot system which is horizontal & Vertical machine.  (M/C up to 20 and manpower up to 45 numbers handle)  Machine installation & startup. Also keep stocks of critical spare parts Maintenance- preventive, break down, Understanding hydraulic circuit diagram, Electrical, hydraulic trouble shooting etc. Injection molding process setting

Communication skills M S office, excel 9-Notice- 30 days

Work Experience

Plant In Charge
Since Dec 2011
Company Profile: Involved in Mfg of PET Preforms serving the need for CSD, Water and Beverages, Edible oil, Foods and Pharmaceutical application.
Job Profile:
Machine- Husky Injection Moulding Machine: HPET 180 & HPET 230 which is fully all electrical machines with High speed ROBO with 48 cavity systems.        
M/C installation and start up.
Mould trials and Set up standard parameters.
Given training to junior engineer and engineer.
Troubleshooting of injection moulding part defects like short pieces, Crystalline, Hazy, Shot short, Burn marks, Control AA level, Shrinkage, Sink Marks, Water marks, Flash etc.
Maintenance - Preventive maintenance of injection Moulding Machine And Auxiliary Equipment Like Dryer, Chiller, Mould Sweat Protector, air Compressor & Conveyor etc.
Trouble shooting of Injection Moulding Machine problem likes belt tension, Barrel heater problem, machine level checked and re-levels if required,
Moving platen & fixed platen Parrallism Problem, Lubrication problem, Electrical Motor changed, vacuum pump problem etc.
Mould Maintenance- 48 cavity Hot Runner System with latest world technology like Hot runner mould maintenance like valve stem, piston seal, nozzle heater and troubleshoot in mould.
Production-Production planning like mould changed, material planning.
Manpower-Manpower planning, shift scheduled planning.

Production Engineer
July 2010 to Dec 2011 
Company Profile: Is an ISO /TS 16949 Certified company, Having Good Market Reputation In The Field Of Engg. Plastics Moulded Parts And Assembly. There are so many renounced customers of this company like- GE (General electrical), HLL, ABB, Siemens, Lucy Switch Gear, Securemeter, Taco,emerson, Electrolux L&T, Meadweastvaco (USA), IKEA etc.
Job Profile: 
Responsible for all operations carried out in the plastics component manufacturing such as planning and executing production of molded component and to ensure effective utilization of resources
Increase productivity, Machine utilization up to 95 % Cycle efficiency, Plant efficiency, Monitoring of moulding activities and preparation of daily production reports, Process optimization, Trials of different materials and moulds, Rejection control                   Responsibility Carrying
Do the work according to production planning, Mould change related activities. 
Maintenance related activities like Daily preventive, Weekly preventive maintenance.
Minimized manpower, giving training to junior, collegians and Machine operators.

Quality Assurance Related Activities
Collect quality feedback from QC department about previous shift’s production and take steps to prevent reoccurrence in one’s own shift,Maintain specification of plastics molded components like visual inspection, checking physical dimensions and quality during process
Machine Handled    
HWA Chin, Multi Plast (55 to 450 tonnage) max. Injection moulding machine 20 numbers. 
Material Process:
Many types of engineering plastic and commodity plastic process in injection moulding machine like- PE, LDPE, PC, PA6, 66, PA 66 (15%, 30% GF), SAN, PMMA, PPO, HIPS, ABS, PP, PP with glass filled, EMA and TPE  

Engineer
Apr 2009 to Jul 2010
Company Name: Parle International Ltd. 
Company Profile: An ISO 9001-2008 certified Company) Working as Engineer. Organization involved in Mfg of PET Preforms serving the need for CSD, Water, Beverages, Edible oil, Foods and Pharmaceutical application. 
Job Profile: 
Handling the PET Preform Injection Molding M/C -
Husky:- LX-300 P100/E85 - (48 Cavity) Hydraulic Injection Moulding Machine
HYPET:- 300P120/E100 -(72 Cavity) Hydraulic injection molding machine
Krauss Maffei:- 175/1900, 175/3500 (32 Cavity), 320/4500 (96 Cavity) Hydraulic injection moulding Machine
L & T:- 150 Tonnage
Arburg All rounder: - 160 Tonnage
Mould Change, Process setting, Production monitoring, Process control in Preform production and Pet perform trouble shooting like – Crystalline, Hazy, Shot short, Burn marks, Control AA level, Shrinkage, Sink Marks, Water marks etc. General Trouble-shooting of Electrical, Hydraulic and Mechanical problem (Machine related like as Seal, Heater change, Solid state relay (SSR), Contactor, Thermocouple change, seal change (carriage, shoot pot, etc), Manpower Handling & Manpower control,Assuring good Quality products & Quality control, Minimize wastage  
Utility: - (A) Dryer (Piovan, Prasad koch, Somos, Fasti and Plastics System dryer Dehumidifiers & Chiller

Shift In-charge
Sept 2007 to Apr 2009
Company Name: Hitesh Plastics (P) Ltd. 
Company Profile: One of the leading organizations in involved in manufacturing of PET Preform & Bottles serving the need of Food, Beverages, Pharmacy and Agro industries.
Technique: - PET Injection Moulding With Robot. machines Chenpet (CPM83, CPS75), Weltek (WT 220, WT 210)

Profile:- 
Highly motivated, dependable and enthusiastic Production Engineer to Plant in charge with almost 8.5 years of sterling career graph with proven abilities in routinely meeting production schedules & deploying process improvement strategies, Quality Management & Utilization of resources in the field of technical to management.

Moulding M/c – Working with Different types of Injection Moulding Machine Technology Chinese to German m/c which is Hydraulic, semi- hydraulic, fully electrical machine with robotic system  for faster cycle time. Machine Like Husky LX (400T), HYPET (400 T), HPET (180 & 230 T), KRAUSS MAFFEI (175 & 320T), L & T (150 T), ARBURG All Rounder (160T) CHENPET (CPM 83& 75), Weltek (WT 220, WT 210), HWA Chin, Multi Plast (55 to 450 T), Windsor 180 T etc.
Mould - Hot runner mould (Cavity Up to 96), cold runner mould, insert moulding, over- moulding, Thread parts mould, rubber parts mould etc. 

Materials - LDPE, HDPE, PP, PP random copolymer, PP with glass filled, PS, HIPS, SAN, PMMA, POM, PC, PC+ABS With Glass Filled, PA, PA66, PA6, 12, PA 66 (15%, 30% GF), SAN, PMMA, PPO, ABS, EMA, TPE, PET
 
Auxiliary Equipment - Dryer (Piovan, Prasad koch, Samos, Fasti and Plastics System dryer &
Dehumidifiers and Chiller (Green box, Prasad koch) with other brand.

Product Types - PET Preform, Jar pet preform,House hold product, stationary product, makeup products packing products, food stuff packing products, automobile products, Medical products, Cap and Closer, rubber over-moulding on another materials for soft and aesthetic looks.

Maintenance - Doing of preventive maintenance and all trouble shooting of electrical, mechanical problem of injection moulding machine with all auxiliary equipment with utility like chiller, dryer, mould dehumidifier, conveyor, Mould temperature controller, Cooling tower, Air compressor.
Manpower - Manpower planning, Trainning works allotted according to manpower efficiency.

Documentation - Prepared Daily, Monthly production report, quality report, Maintenance report, production cum downtime chart. Mould maintenance report etc. work with different companies which follow Quality management system (QMS), ISO/TS, six sigma and other technical tools like 7 QC tools, FMEA etc. Prepared and keeps ready timely the various government/Legal authorities documents like GPCB (Gujarat Pollution Control Board), Electrical department, Civil Department, Fire Extinguisher refill updated and third party certification and inspection like compressor vessel thickness,crane and fork clip etc. Electrical earthing resistance and transformer oil quality. Annual Maintenance contract etc. 

Future Goals

Seeking exigent positions across the Industry where I can carve a niche for myself and effectively deliver towards contributing to the organization’s target & aspirations.