• Gender: Male
• Age: 37
• Designation: Supervisor
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  300000 /Annum
• Expected Gross Salary: INR  400000 /Annum
• Preferred Country: India, Kenya, Kingdom of Saudi Arabia, Kuwait, Malaysia, New Zealand, Poland, Singapore, Thailand, UAE
• Preferred Location: Dubai,Jubail,Gujrat,Maharastra.
• Work Experience: 15.3 Year(s)

Education

PGD-PPT From CIPET, Bhubaneswer in 2010 with 78%

B.Sc.in Chemistry From Berhampur University, Orissa in 2009

12th Sc. BPCM, From Odisha. Board, Odisha in 2006.

10th From Odisha Board, Odisha in 2004.

Skill Sets

Experience in polymer industry and having knowledge of extrusion molding, injection molding, blow molding, blown film extrusion and pipe extrusion molding process industries in production and quality departments.

I have hands on experience in compounding plant, rubber plant, recycling plant, petrochemical plant, extrusion molding, injection molding and Blow molding plant with growing technology having attitude of facing any challenging assignment.

HDPE Pipe Plant, irrigation Plant, foam And XLPE Plant, compounding Plant And Laminating Tube Plant

Windows 7 & Windows 10
Microsoft Office, ERP, SAP & Ax-dynamics.

Work Experience

Quality Supervisor - Plastics Division
Since May 2018
Job Profile :
Ensuring adherence to quality standards and maintaining all related documents; identifying areas of quality failures and implementing system wide preventive & corrective actions in order to avoid the reoccurrences
Taking stringent quality measures including preparation / maintenance of necessary documents and conducting audits to ensure compliance with standards
Developing methods & validating analytical systems i.e. rigorous testing of methods to ensure that they are precise, accurate, reproducible, "fool-proof" & specific to product
Reviewing the SOP’s / technical specifications validation protocols, validation reports and other quality documents / change-control procedures for SOP’s
Managing the operational performance of the Incoming Quality Department, ensuring the delivery of Key Performance Indicators (KPIs) and objectives
Engaged in:
Control calibration, verification and monitoring (by using internal & external support) of all testers & process measurement devices through Global Metrology System Module in OPRIS (Order Processing and Reporting Information System)
Maintaining CAPA for in-house & conducting detail analysis of customer complaints related to functional problem of products

Quality Technician
Jul 2017 to Apr 2018
Job Profile :
Executed the Prime Polyolefin compounding and masterbatches by addition of extra ingredients such as antioxidant, talc, stabilizers, colours and other additives during extrusion process on high productivity Coperion Extruders having K-tron Feeders and Nordson (BKG) Unwater Pelletizing System
Administered the compounding tolling business and provided service to external partners
Modified material derived from Elastomeric and Plastic Off Grade raw materials by Erema Extruder
Reprocessed synthetic rubber material

Quality Inspector-Quality Control
Aug 2014 to Mar 2017
Company Name: Petrochemical Conversion Company Ltd.,

QA Associate Executive
Dec 2011 to Jul 2014
Company Name : Supreme Industries Ltd.

Safety Awareness Trainings Attended / Offered
PPE Usage in Plant, JSA (Job Safety Analysis) Ergonomics, Emergency Response, Fire Drills, Blood Borne Pathogens, Hearing Conversations, Work Permit, General and Special Work Permit, LTT, Lifesaving Rules, Tenets of Operations, Safety Harness Training, Work at Heights, Scrap Folding, MOC, Forklift Training (16 ton), Scissor Lift Training, Boom Lift Training, Waste Disposal, Fire Extinguisher Training, Eye Wash Shower, GMP & so on
Implements & Maintains Waste Inventories and Process Advice On All Waste Disposal And Recycling Matter
Preparation and Execution of Emergency Exercise and Response
Environmental Awareness, Safety, Controls and Waste Management Exercises

Certifications
Six Sigma-Green Belt from Petrochemical Conversion Company Ltd. Saudi Arabia
5S
Presentation Skills from Training & Management, Petrochemical Conversion Company Ltd. Saudi Arabia
Certified for Dynamics AX for New Users, SANDS-Safety Awareness Needs Daily Spotlight, EDMS-Electronic Document Management, and Computer and Communications Systems Policy & Cyber Security Awareness
ISO 9001:2015 Awareness and Six Sigma Green Belt from IACT Global, India

Knowledge Preview
Quality Testing (Polymer and Analytical) devices:
Polymer Testing Devices:
Melt Flow Indexer (Gottfert)
Colorimeter (Hunterlab)
Moisture Analyser (Computrac and Preciamolen)
Optical Control System (OCS)
FTIR (Perkin-Elmer)
Tensile and Flexural Tester (Zwick)
Impact Tester (Zwick)
Vcat (Instron)
Blow Film Machine (Technocanto)
Mooney Profile Check (Gibitre)
Injection Moulding Machine (Engel)
Muffle Furnace (Nabertherm)
Sieves Shaker (Filtra/Endicott)
Heat Reversion Test-ISO-8796
Colour Dispersion Test
Carbon Black Dispersion Test-ISO-18553
ESCR Test
Hydro Static Pressure Test
Flow Rate Test
Burst Test ISO-1599
Oxidation Induction Test & Band Beck Test
BFC / Torque/ Top Load / Leak / Drop Test

Core Competencies
Quality Assurance & Engineering
Audits (Internal / External) & Compliances
Cost Saving Initiatives
Vendor Development
System Implementation
Laboratory Setup
Quality Control Device Management
Training & Development
Statistical Studies

Profile Summary
Experience of over 08 years; managed quality operations in Polymer Plastics Compounding, HDPE Pipe, Drip Irrigation, HDPE Bottles & PET Preform Bottles, XLPE Foam, Capcell, Laminated Tubing, Printing, Recycling and Rubber industries.
Skilled in conducting process audits & product quality audits, identifying areas of improvements & taking steps to correct & prevent further occurrence of repeated issues.
Coordinated with departments, process developments & technical evaluations to achieve operational excellence at the lowest overall cost.
Conributed as the team member for process improvement project & reduced cost by applying Six Sigma concepts (DMAIC & FMEA).
Steered efforts towards:
Designing / establishing laboratory from 0 hour to milestones production level.
Introducing 5’s techniques throughout the department.
Ensured compliance to quality measures as per ISO 9001:2015, ISO 22000:2005, German Din Standard, ASTM Standards, BSI, ANSI, SASO, NSF, WRAS, AWWA, FM Approval, ISO 4427 and company safety norms.
Acquires a clear understanding of technology & trends with merit of instituting new metrics / measurements for different functions in process operations; an effective leader with capabilities in training teams for running successful processes.

Future Goals

To achieve in area of my work, through continuous improvement and sustaining quality and service reliability to valued customer by serving in esteemed and renowned organization, putting best of my results through commitment and dedication. Thus contribute to my organization growth.