Ref. No. : CA - 27213 - (Quality – with 8.3 years in Plastic Industry)

Education

B.Tech in Plastic Technology From CIPET, Chennai, with 82%

12th From SSV Hr. Sec. School Rasipuram, with 96.25%

10th From Govt Hr. Sec. School S.S.Salai Rasipuram, with 96.20%

Skill Sets

PTC Creo 3.0 M010
Soliworks
ANSYS
Auto CAD
GD&T
MS office (Word, Excel, PowerPoint.

Work Experience

Assembly cum Testing In-charge (Single Handed) - Since Jun 2017
Assembly Supervisor: Apr 2017 to Jun 2017
Production In-charge: Jan 2017 to Apr 2017
In-process QA Engineer: Aug 2017 to Dec 2017
Final QA Engineer: May 2016 to Jul 2017
Company Profile: Manufacturer of plastic trim parts for appliance and machine housings, and assembles the elements to make components and finished products.
Job Profile:
Testing procedures were learnt from Professional of International Equipment's and SOP’s made accordingly.
Creating Raw material testing plan & execution with no fail.
RM was tested against Supplier TC & mailing them in-case of variation is there.
Maintaining calibration record of the machines & updating.
Records to be filed against TC and to be saved in software.
Getting RM testing specimen by prior information to the suppliers.
Performing tests against two / more RM to get the properties and usage instead.

Assembly Supervisor
Apr 2017 to Jun 2017
Job Profile:
Involved in NPD activities of all the child parts of Water purifier.(10 parts)
Process validating to get the good quality parts.
Arrangement of all child parts from the suppliers based on the given plan from TTK Prestige. (almost 30 parts) & the cleaning requirements to make the water purifiers free from bacteria.
Maintaining one week stock of all parts to avoid assembly stoppage.
Creating the layout for the new assembly process.
Making SOP at each stage of assembly process and made the operators to understand & maintained record for that.
Gradually improved the target of assembly from 50 per day to 300 per day by reducing cycle time and training to the operators.
Recording the daily output of assembly and mailing the report to the management.
Handling the suppliers for the quality issues to get the flash report and reduced PPM level.
Maintaining 5S in the whole environment & got appreciation.
Created awareness to the operators about the quality issues by doing Q-alert & OPL.
Material reconciliation & stock list updation on daily basis.
Handling manpower to get the best output from them.
Recycling the covers & cartons used for assembly.
Maintaining Incoming, Production, Quality related documents.
Handled various models of water purifiers (PSWP2.0, PSWP3.0, TATTVA1.0, 2.0, 3.0).
Involved in Gold seal of purity audit for water purifiers.

Production In-charge
Jan 2017 to Apr 2017
Job Profile:
Ensuring the online products.
To reduce In-house PPM against the target 2000 PPM.
Periodic reviewing & Signing of Online reports (First off, patrol & control charts).
Ensuring the availability of Online documents (7QCD).
Ensuring the process running as per Process validation.
Ensuring the availability of master & limit sample for all running parts.
Making Trial validation reports for internal changes.
Daily reviewing of Rejection report & maintaining control chart as per CP.
Coordinating with team members to complete layout inspection as per plan.
Closing internal & external audit non conformities.
Coordinating with process owners to close flash reports.
Coordinating with CFT to take actions for reducing in process PPM.
Ensuring the availability & display of Q-Alert for all Internal & customer issues.
Improving inspector skill level by providing training programs.
Perform product audit as per schedule.
To stop the machine in case of product & process abnormalities & quarantine the part in case of quality issues.
To take decision for quarantine NG parts.
Prepared monthly In-house inspection , rejection reports, ppt for management review meeting.
Handling the customers during the audits & visits.
Leading a team of workmen for various types of job, allocating work to the operators& conducting performance appraisals.
Identifying training needs and organizing on-job training's for inspectors to increase their skills and productivity.
Active member participating in the on-going TQM activities.
Carrying out the activities like CP, PPAP, FMEA, Process validation, POKA YOKA, Kaizen at all stages.

Accomplishment:
Successfully completed key projects for process improvement like:
Reduced COPQ from 1.44 to 0.91
Successful implementation of color code to minimize in-house rejection by easy identification.
Created more than 35 SOP to make the inspectors for easy understanding & their performance.
Played a key role as In-process & Assembly engineer in PTP.
Received various awards & appreciation on account of excellent performance like:
Received Best Employee Award For The Year 2016-17.
Rewarded for doing systematical work and maintaining
System over the Assembly unit.
Awarded as Best employee (NOV`16) for successfully implementing P mass in line.
Presented in Supplier Samrat conducted by AL.
Best Motivator Award for Kaizen Implementation.
Organizer as a leader to collect the improvements & kaizen.
GEMBA leader.
Attended IPLEX as an exhibitor.

Training's attended:
Six Sigma by AL
PPAP by AL
JDI
8D
TQM activities
Measurement system analysis.
PPM reduction
Poka Yoka
Kaizen
Statistical Process Control (SPC)
VSM
Born to win
Auditing
PMASS Implementation
5s
SMED
Clean room maintenance
Fire safety & First Aid.

Projects:
Simulation process for holder sun-visor
Process re-validation to eliminate flash
Reduced cycle time of grip assist from 70 to 60 sec.
In-house ppm reduction from 83014 to 4029

Kaizen-
Eliminated print out of core docs & tear type was made ready which saved Rs.661/- per month & Rs.7,932/- per year.

Six Sigma-
Shrinkage/ fitment issue on AC Duct was reduced by controlling the thickness of parison & thickness in fitment area was measured continuously which resulted in no fitment issues.
Cost saved: Rs.13,107/- per month
Rs.1,57,284/- per year.

Profile Summary:
Knowledge on process of Injection, Blow molding process & handling QA department and CFT members.
Skilled In-process Quality Engineer, cost & In-house quality management, In-process inspection, PPM reduction, handling internal PMASS software.
Documentation & update inspection results by completing reports, logs.(both for NPD & In-process)
Successfully executed reduced cycle time inspection & production and optimize resource utilization; strong exposure to Injection, Blow molding process & internal software- PMASS.
Track record of implementing Quality systems like FMEA, SPC, 5S, KAIZEN, POKA YOKA & applying Problem solving techniques and driving Continuous Improvement initiatives to ensure good Quality product delivered to customers.
Involved in creating PPAP documents for NPD products to Ashok Leyland like Fuse box cover, Fender, Dummy cap etc.
Trained to operate Tensile, Compression, Flexural, Density, Ash content, Izod & Charpy Impact tester.
Single handed involvement in Water purifier assembly unit starting from material inward, Incoming quality check, moving to assembly, assembly supervising, quality check, storage, final quality inspection and dispatch.
Worked to reduce the cycle time of the assembly process by eliminating the wasted time through VSM process.
Worked for leading clients like Ashok Leyland, TTK Prestige, Harita seating, SACL, Tenneco and resolved customer complaints by taking corrective/ preventive actions and delivery of defect free products.
Effective leader, workplace organizer& standard work facilitator with excellent team building, analytical, problem solving & Inter-personal skills; proven talent in maintaining a positive work environment for accomplishment of organization goals.

Future Goals

To find a challenging position to meet my capabilities, skills, education & experience and to be a part of a team which seeks both excellence and a strong desire to succeed in achieving the goals of the organization.

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