Ref. No. : CA - 6964 - (Quality - Injection Moulding – with 23.4 years in Plastic Industry)

Education

Diploma In Polymer Technology – Sandwich From K.L.N. Memorial Polytechnic, State Board Of Technical Education And Training, Tamil Nadu, During The Year Of 1998 – 2001
Marks - 76%(First Class With Honors)

Secondary School Leaving Certificate - Sslc
From Sourastra Boys Secondary School. During The Year 1998.
Marks – 86% (First Class With Honors)

Skill Sets

Quality System and Management representative

Work Experience

Quality System Controller
Since 2003
Company Profile: An (ISO 9001 Certified) Manufacturing Automobile and Textile Machinery Components (Handling material – PC, PS, ABS, NYLON – 6, NYLON-66, POM, PU, PBT, NYLON ZYTEL and PP.)
Knowledge gained:
Operation of injection molding method and blow molding method.
preparing and monitoring PPAP, MSA, AOD and ISO Documents
Carrying rejection analysis for the internal failures.
Mould setup and first inspection method.
Raw material Handling and FIFO procedure
Knowledge gained:
Responsible for conducting inspection of incoming material.
To handle shift and inprocess report.
Caring dispatch assurance and predelivery inspection report.
To produce OEE.
New product development.
PPAP creation(FMEA, PFD, Control Plan and MSA)
Contacting internal Audit
CONTROL PLAN
Measure ment system Analysis
Cp and CPK Value
AOD Documents
CAR report
To contact training program
5S implement

Inplant Training Under Taken Following:
Training 1.
Vipco Industry, Madurai.
Knowledge gained : Manufacturing of Electrical Items & Water Taps, Operating Fully automatic Injection molding Machine.
Training 2:
Krishna Rubber industry:
Knowledge Gained: Compression molding operating procedures and compounding of rubber..

Quality
2001 to 2003
Pyonier Poly Craft
Professional Activity:
Proficient in analyzing processes, identifying improvement areas and implementing techniques for reducing rejection level, rework and consumption of resources..
New development product..
To handle control chart and FMEA..
To take trial components and measuring this Cp –Cpk value..
To produce OEE..
To handle customer problem and taken corrective action report and preventive action report.
To reduce inprocess rejection and optimization the setting parameter..

Areas of Expertise:
Conducting Quality system Audits at supplier end as well as Internal quality Audit for verifying the Quality Standard requirements.
Designing and implementing stringent systems and quality plans to ensure high quality standards of materials.
Developing and executing quality test plans such as PPAP, FMEA, CP- CPK, 7QC TOOLS, 8D Report and HISTOGRAM.
Preparing and maintaining necessary documents required to comply with ISO and other statutory quality Standards

Inspection & Testing
Identifying supplier specific quality issues and developing & implementing solutions to improve the technical conformity of the products.

Quality improvements Initiatives:
Identifying areas of improvement and recommending process modification and equipment calibrations to enhance operational efficiency of the parts and systems.
Implementing cost saving measures & technical troubleshooting to achieve substantial reduction in terms of man days, raw material & energy consumption.
Managing & Monitoring the performance of team members to ensure efficiency in process operations and meeting of individual & group targets.


Future Goals

To work, grow and pride in an organization, which offers a challenging career environment. Seeking senior level assignments in Supplier Quality Assurance, Quality Assurance / Inspection & to reduce inprocess rejection and process optimization.

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