Ref. No. : CA - 23079 - (Quality - Injection Moulding – with 16.2 years in Plastic Industry)

Education

M.Tech. (Plastic Engineering) From Central Institute of Plastic Engineering and Technology, Lucknow in 2007

M.Sc. in Chemistry From Govt. J.H.P.G. College Betul Affiliated to Barkatuallah University, Bhopal in 2005 with 61%

B.Sc. From Govt. J.H.P.G. College Betul Affiliated to Barkatuallah University, Bhopal
in 2002 with 63%

H.S.C. From M.P. Board in 1999 with 60%

S.S.C. From M.P. Board in 1994 with 61%

Skill Sets

Research & Development (R&D)
Regulatory Compliances
Quality Audits
Technical Documentation
Project Execution
Manufacturing Operations
Product Design and Development
Troubleshooting
Vendor Management
Resources Optimization
Inventory Control
Cross Functional Coordination
Training & Development

Work Experience

Incharge Quality Assurance & Development
Since Aug 2008
Company Profile: Manufacturer of industrial packaging product like 15 ltr Jerry can to 1000 ltr intermediate bulk containers, Infrastructure products like HDPE pipe, PVC pipe, FRP pipe, PVC profile, Automoitve product like spary Suppression System, De-aeration tank, Plastic Fuel tanks etc. And Life style products like, Furniture, DuroSofts, Duromats
Job Profile:
Product development: To develop new product as per Top management/Market requirements, Different trial of New Raw materials.

Quality Management system (QMS): Internal Audit of ISO: 9001:2008/TS 16949-2009/ISO 14001-2004 being as Assistant Corporate Management Representative in implementation of QMS, EMS To develop & implement formats, to prepare Quality assurance plan etc.
Handling customer complaint, and makes CAR Report. Incoming inspection, control of NCP products & Process, Rejection control, online inspection, Handling various testing and measuring instrument. Conducted GRR Study, linearity, Stability, & Attribute case study, Failure modes & effects analysis, SPC study Paret analysis, Fish Bone Analysis, Data analysis, Production part Approval Procedure, PPAP, Advanced Products Quality planning.
Handled the testing Instruments MFI Tester, Linux Compression tester, ESCR testing instruments, UTM M/C, Hardness tester Rockwell as well as Durometer, Pressure tightening test. Hydrostatic test, Top load test. Measurement of bacteria in the air, Stack test, drop impact tester, compounding m/c like Two roll mill, extruder, Burst test, ADD testing M/c its
Third party Inspection handling. External Audit, Customer Visit.
To provide Training–Training as per customer requirement, MSA, PPAP, FMEA, PC, ISO 9001-2008 TS 16949-2009
Prepared the QSM, QSP & MRM as per system requirement.
Tracking & improving customer satisfaction levels by analyzing the quality concerns reported through customer complaints. Identifying root causes & implementing corrective action plans.
Significantly exploring opportunities for product quality improvement and cost optimization and developing resources for core competencies. Suggesting modifications in equipment, process flow, working practices, consumables, etc. for controlling & reducing.

M.Tech. Project:
Completed M.Tech. Project on the topic of Effect of rice husk powder and linseed powder addition on physical, mechanical thermal and electrical properties of PVC. From Advanced Material and Processes Research Institute (CSIR) Bhopal

Seminar’s Delivered:
Blow molding of polycarbonate.
Atom transfer Radical polymerization.Application of plastic in the field of agriculture
National seminar on Recent development in the field of biodegradable polymer.

Personal Achievement:
Two research paper published in international journal details below.
Mechanical, Electrical, And Thermal Properties Of Maleic Anhydride Modified Rice Husk Filled PVC Composites. Navin Chand, Bhajan Das Jhod
www.bioresourcesjournal.com/BioRes_03_4_1228_Chand_J_Rice Husk Filled_PVC_Composites.

Development and evaluation of mechanical, electrical
thermal properties of linseed husk powder filled poly vinyl chloride. 
Navin Chand, Bhajan Das Jhod, and Vijai Kumar J. Bio based Materials and Bioenergy 3, 165-171 (2009) [Abstract]

Key Accomplishments
Successfully handled External audits being the Lead Auditor certified (QMS – LA) from TUV Rhineland, International Certification Services; successful completion of audit of ISO 9001:2008,TS 16949-2009 EMS 14001-2004 for all Time groups units.
Played a key role in reducing wastage, increasing productivity & quality (OEE analysis).
Steered efforts for New product development – De-aration Tank, Plastic Fuel Tank, Anti Dnting Buns, Conductive Drums 
Instrumental & Testing  in dealing with BIS,& Third party agencies independently.
Played a pivotal role as a part of the core team to bring down the rejection, power & man power cost below the target by using Data analysis & enhance the m/c process efficiency.   
Reduced the customer complaints and improved the response time as a member of Quality circle team.
Upgraded the Process Capability of M/c’s by using SQC tool and continual improvements in M/C performance.
Recognized for overall equipment effectiveness (OEE) Analysis of the plant.
Effective knowledge about various types additives, blending & alloys, Miscible & immiscible blend, compatibilzer plastic waste management & plastic recycling, biodegradable polymer

Profile
Experience of Quality Systems Implementation, Audits, Regulatory Compliance, Process Development, R & D, Cost Reduction in areas of Blow Moulding, Extrusion, Injection, manufacturing business; 
Possess comprehensive knowledge of Plastic Engineering, all type of Testing Mechanical testing (Tensile strength, Elongation at break, Flexural Modulus, Compression strength, Impact Strength, Hardness, Thermal testing (Heat Distortion  temp, Vicat Softening Temp. DSC, TGA) Electrical testing (Conductivity, Analysis Arc Resistance, Surface resistivity) 
Two research paper published international journals
Possess comprehensive knowledge (7 QC tools, 5S, why-why analysis, Gantt chart,.), new product development (project handling) & troubleshooting techniques. 
Possess comprehensive knowledge of  TS 16949 -2009 automotive  systems Core tools FMEA, MSA, GRR and Bias calculation, five phases of APQP, PPAP approval PPAP submission, SPC Cpk, Cp & Ppk, Pp, Control Plan, Process flow chart  product audit, process audit, system audit. NC writing, root cause analysis, closed the non conformity, completed key process index data, able to give training on PPAP, MSA, SPC, FMEA ETC.  
Enough  knowledge of ISO 9001 -2008 quality management system like independently implement, documented, maintained the QMS requirement, Design the quality system Manual, Quality system procedure, Standard Operating Process, Quality plan, process plan, all level of document &  formats as per document structure. Conducted the internal Audit, Complete the all type of audit, conducted the Management Review Meeting.  NC writing, RCA done, closed the non conformity, completed  key process index data, able to give training on QMS ISO 9001-2008 .
Enough knowledge of ISO 14001-2004 Environment management system like independently implement, documented, maintained the EMS requirement, Design the Aspects & Impacts, Significant Aspects & Impacts, Emergency response Plan, Environment Management Program .
Ability to conceptualize the processing for the product development with careful & sophisticated quality control measures in compliance to the specified standards while performing root-cause analysis to prevent any re-occurrences & defective issues. Deft in conducting inspection of the incoming, in process materials and finished products.
Demonstrated competencies in deriving substantial improvements across business processes with implementation of latest Quality Management Tools, preparing the Quality Assurance Plans (QAP), SOPs. Capabilities of successful research and development, summarizing research findings, analyze/evaluate data & results and perceive patterns/structures.  
Recognized as a hands-on, proactive professional who can rapidly identify problems, formulate tactical plans, initiate change and implement effective programs in challenging and diverse environments. 

Future Goals

Seeking challenging assignments with an organization of repute across the industry

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