• Gender: Male
• Age: 63
• Designation: Supervisor
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Maharashtra
• Work Experience: 39.8 Year(s)

Education

B.Tech (C.T) Plastics From  H.B.T.I Kanpur, in 1985.

Skill Sets

Strategic Planning, Plant Operations, Operations & Maintenance Management, Quality Management, Continuous Improvement,  ISO, Production Planning,  Lean Manufacturing,  TPM,  Resource Management.

Work Experience

QA In Charge
Since Jun 2015

QA In Charge
Aug 2014 to May 2015

Job Profile :
Accountable for managing various QA function which includes Raw Material analysis, in process Quality Control and Testing of Finished products.
Led the implementation of qualitative assurance across Raw Materials, Work In Progress, and Finished Goods across various functional Departments.
Responsible for the Implementation of quality systems and complying with the norms of regulatory authorities Well conversant with ISO, SGS, BRC, YUM, 5S, G.M.P;A.I.B, Health and safety, and other systems and audits applicable to dairy and juice, Food and Plastic and flexible packaging industries.
Devised effective strategies to control the materials & resources to meet production schedules & internal company requirements.
Inspected the detect defects & irregularities to avoid any / early failure of product, during the process inspection.
Accountable for the Implementation of ISO: 14001:2004; OHAS 18001:2007.
Responsible for maintaining all documentation of the QA as per ISO, maintained records & documentation as per standards.
Instrumental in formulating operational strategies for the quality function by carrying out long term & short term quality planning in line with the organization requirements to ensuring proper facilities across the unit and implementation of effective waste management techniques / measures.
Pioneer in maintaining Quality Standards in the Manufacturing line and continuously strive for improvement in Technical standards & performance
Streamlined and standardized production operations while conceptualizing and implementing effective processes and procedures.
Reviewed operational practices, identified the areas of obstruction / quality failures and implemented system / process changes for qualitative and quantitative improvement in productivity.

Team Leader - Plastics
Jun 2007 to Jun 2014
Company Name : Almari Co Alkharj Plant.
Job Profile :
Accountable for Production of PET Bottles Caps and Closures Used in the packaging of dairy product and juices.

Production In-Charge – Plastic
Dec 2004 to Apr 2007
Company Name : Inco Pack Yemen
Company Profile : Built the state of the art Plastic Facility at Inco pack Yemen.

Q A Manager / Head - Quality Department
Nov 2001 to Oct 2004
Company Name : Texplast Industries Ltd.
Job Profile : Responsible for the Quality control and Assurance of PP Woven Sacks / FIBC.

Q A Manager / Head - Quality Department
Sept 1993 to Oct 2001
Company Name : Tpi India Ltd.
Job Profile :
Responsible for the Quality Control and Assurance of PP Woven Sacks / FIBC.

Shift Officer
Mar 1987 to Aug 1993
Company Name : Hill Packaging Ltd.

Production Trainee
Aug 1985 to Feb 1987
Company Name : Pearl Polymers Pvt Ltd.

Accessor For Production
Part time Job
Company Name : Deogiri Valley Innovative Information Technology Pvt. Ltd.

Projects Executed Across The Career Span
Plastic Extrusion Blow Molding
Single and multilayer co extrusion
FIBC, Woven sacks, KLB, Multi wallpaper sacks.
Pet Bottles,
Co extruded Polystyrene sheet
Manufacturing of caps and closure on injection machine.
Reprocessing of plastic granules from the plastic waste.
Filling of milk, mineral water and juice bottles.
Implementation of quality system, GMP, Audit, Health and safety in the plastic processing plants.
Internal training, customer focus, internal audits.

Professional Enhancement Training's
Pearl Polymers Pvt. Ltd, New Delhi in PVC Compounding, Rotary Injection Molding, Blow Molding, Injection Molding and PP Blown Film Plant
Kolsite Machines Fabrics Ltd, Mumbai in Assembly, Trial and testing division.
Manufacturing & Testing of HDPE/PP woven sacks CIPET-Bhopal, India.
GMP, Health &Safety, Quality system Audit in Almarai Company, Kingdom of Saudi Arab.

Profile Summary
Industrious Professional with experience of over 30+ years across Production Management, Operations & Maintenance, Quality Management and Team Management across Plastics manufacturing Field; lastly spearheaded functions as QA in Charge with FAFA Adhesive Labeling Industries Dammam KSA, Highly skilled in detailed planning and scheduling to meet pre-set production targets and conceptualizing and implementing process modifications to enhance operational efficiency and optimize resource utilization.
Proven expertise in formulating the quality and production methodology with strategic planning and executing the project towards successful completion. Have been deploying and bringing about considerable cost reductions, while ensuring efficiency and quality benchmarks of Production and Operations.
Possess knowledge in PET Bottles, Caps, Woven Sacks, FIBC, Plastic Extrusion, Injection, Blow Molding and Flexo printing, 5s, HACCP and Root Cause Analysis. Extensive experience in carrying out step by step inspections and handling complete in-process quality control and implanting measures for enhancing quality levels. Dexterous in conducting Quality Audits and evaluating internal control systems to ensure adherence to stringent quality standards.
Consistently working toward the achievement of operational standards by providing significant inputs for the development of strategic plans and reviews. Emphasized on restructuring core areas to enhance competency and thereby add value to the business.
An ambassador of change, keen planner and farsighted with strengths to perceive beyond obvious. Thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. Result driven and focused with immaculate work habits, excellent man-management, time management and leadership skills

Key Expertise Areas
Strategic Planning Plant Operations Operations & Maintenance Management Quality Management Continuous Improvement ISO Production Planning Lean Manufacturing TPM Resource Management

Material Handled -
H.D.P.E, L.D.P.E; P.P; L.L.D.P.E; P.S; P.E.T; BOPP, Al Foil, Paper.

Machine Handled -
ASB Nissei PB85/118-16/4: Uniloy Milacron; Feromatic Milacron-450T, 320T, 275T; Krones Contiform -316. MMT LINER M/C 275n Blown Film; Plastic Recycling Plant P.S. Sheet Machine, FKI Taiwan; Second Stage Stretch Blow Molding Machine(CPSB - 3000S); Inj. Molding Machine(ENV 250), Taiwan; DGP Windsor, Windmoller Tapeline; Lohia Circular Looms(HDN 4, HDN 6); FKI Lamination Machine; Ching Yang Tuber Machine Multi color Flexo printing Machine; Cutting Machine; Stitching Machine: Bailing Machine. Nordemaccina, CI Flexo printing, Aqua flex, HCI, Schavi Slitting machine.

Future Goals

Delivering optimal results & business value in high-growth environments