Ref. No. : CA - 32108 - (Production - Moulding – with 20 years in Plastic Industry)

Education

Diploma in Electrical and Electronics engineering.

Skill Sets

Computers: -
Having good command on Microsoft Office Suite, InternetandAuto-CAD2004/2D.

Work Experience

Technical Head
From March 2017- Till now
Company profile- Plastics Packaging industry

Job Profile: -
Research and development for the new world class machineries and moulds/equipment in order to update the existing
machinery for better performance and output.
Develop new labels, wads, shrink sleeve, master batches, and raw material.
Develop the new vendor and finalizing the mould drawing and specification by quotation. Conduct
trials for new master batches, and new mould validation with product.
Co-ordinate with customers for approval of new products according to the reference samples, and shade card etc.
Overall planning and scheduling with management for modernization & capacity expansion related projects.
Continuously upgrading the process of production and system of quality control to ensure the world class quality of the
products.
Develop and maintain effective work relationship within all employee and function in order to promote good
industrial environment.
Controlling overall production shop floor related activities sand quality team related activities.
Participation in production planning and control (PPC).
Participation in troubleshooting related to the products according to customer satisfaction.
Analysis monthly customer complaints data and define systemic corrective and preventive actions to reduce the recurrence of
the complaints.
Generation & analysis of daily work management data and its recording.
Analyze monthly shop floor rejection data and take systemic action to prevent them.
Monitor status of all actions and analyze process audits results and monitor corrective and preventive actions. Daily
monitoring of production plan vs. actual to take productivity of per man per hour.
Monitoring of in-house inventory and adherence of Minimum and maximum inventory level.
Ensuring mould cavity data sheets, production down time and cycle time sheets and problem/correction action log sheet
updated as per standard operating procedure of the company.
Monitoring machines breakdown times and machines maintenance activities by maintenance team.
Carry out corrective, preventive, periodic maintenance activities as per the schedule to keep all the factory equipment in
perfect condition.
Handling manpower of the tool room .Taking care of all tool room activities like work completion in time,
Salvaging through tools and Inventory control.
Making the Multi-skilling Plan for Tool room team members and reviewing them to ensure the proper utilization of
team members and machines of Tool room.
Generate monthly MIS report of tool room and achieve the monthly defined target.
Daily production meeting to discuss major issues of production systems.

Asst. Development Manager
From October 2012 to March 2017
Company profile- Rigid Plastics packaging

Job profile-
Research and development for the new world class machineries/equipment in order to update the existing
machineries for better performance and output.
New product and mould development and new ink development.
New labels, wads, shrink sleeve development.
Conduct trials for new master batches, new mould validation.
Co-ordinate with customer and complete approval cycle for reference samples, approved shade cards etc. Overall
planning and scheduling with management for modernization & capacity expansion related projects.
Responsible for regular and periodic product and monitoring quality as per the products standard specification.
Ensuring legible reports, SPC reports, QC inspection report should be properly updated as standard operating procedure of the
company.
Training and guiding new joiners.
Ensuring to complete all production & Maintenance formats by interlinking between both departments. Ensuring
completion of assignments and budgetary parameters within turnaround time.
Ensuring correct set-up of blow molding and injection molding processes and auxiliary equipment before
machine get startup.
Ensuring mould cavity data sheets, production down time and cycle time sheets and problem/correction action log sheet
updated as per standard operating procedure of the company.
Performing process changes as needed to maintain quality level.
Maintain clean and professional work environment.
Carry out corrective, preventive, periodic maintenance activities as per the schedule to keep all the factory equipment in
perfect condition.
Co-ordination with store dept. & Follow-up for the spares with Purchase Dept.
Attend the trouble shooting of all machineries in order to minimize the break-down time and to increase the
availability.
Develop and maintain effective work relationship within all employee and function in order to promote good
industrial environment.
Ensure operational safety at all times to prevent the accidents and to create Safety environment.
Handling Injection Moulding Machines, on shop floor, (EBM) Automa1 Liter Model 480D &1 Liter model 500D
(EBM) CMP 200 ml to 5 liter (EBM) Ferromatik Milacron 1L
UMS70D1000/D/H/2(IM)FerromatikMilacronrangefrom100tonto250tan(IM)L&T rangefrom100tonto250ton (IM)Winds or
ranges from 80 ton (IM) Negri Bossi150 tons.
Handling Offset printing (Winner Screen) Pad printing (winner screen) Automatics silk screen printing.
(Winner screen) Hot stamping machine.
Material Handled:-PP, LDPE, LLDPE, HDPE, PPCP, etc.

December2008-October2012
Plant Manager, (Reporting to Director, Technical Services)
Gbc packaging Pvt.Ltd.(Plastics pharmacy packaging industry)(www.gbcpackaging.com) Job
Profile:-
Manage Group of Workers deploys the respective work.
Monitor & Set process parameter for all production machines to optimize production.
Monitoring production target& production planning by on-line checking them.
Handle mould changes based on production on plan & party requirements.
Monitor Rejection levels within acceptable limits.
Monitoring production operations & ensure proper reporting on shop floor.
Allocate manpower as per budgets/requirements.
Reconcile material at shop floor to ensure consumption's within target levels.
Coordinate with various internal departments for related issues with insert time schedule.
Reporting to director about daily production status.
Adhering the quality management system & ensuring adherence to the same by juniors.
Ensuring compliance of various quality measures.
Implement technical adherence to production process area for proper quality quantity & production.
Installed & Commissioned The Whole Machines Of The Plant.
Execute new developments & improvements inside the plant.
To organize manpower for priority wise breakdown maintenance, new project work. Analyzing
the nature of breakdown of machines & organizing for spares and repairs them. Organizing &
verifying preventive maintenance and breakdown of machines.
Maintaining proper housekeeping.
Study spare consumption and raise PR as needed.
Coordination with store dept. & Follow-up for the parts with purchase Dept.
Zero Accident Compliance on shop floor.
Doing advance Job Load Plan on quarterly basis which reduced time losses due to waiting for
instructions.
Handling following machine in shop floor (I.B.M) injection blow moulding (EBM) CMP 200 ml to 5 liter (IM)
Ferromatik Milacron range from 100 ton to 350 tan (IM) L&T range from 40 ton to 250 ton(IM) Prikan
Machinery model:-PM-60 PM-110 PM-130 PM-150 PM-180 PM-200 PM-250 PM-350 (IM) Negri

Bossi150 tons (IM) ENAIVIV 80 Tons (IM)
Material Handled:-PP, LDPE, LLDPE, HDPE, and PPC.
September2004-December2008
Technical Manager. (Reporting to Director, Technical Services)
Shree Rubber Plats Co.Pvt.Ltd. (Plastic Pharma Packaging industry) (www.shreerubberplast.com) Job
profile: -
Developing new process concepts for production optimization, yield improvement and formulating guidelines for the
sequencing of manufacturing activities on the assembly line & shop floor processes.
Handling injection blow molding machine IBM (Jomar Brand U S) and Blow molding machine (CMP) brand India.
Responsible for auxiliary equipment maintenance like hot runner, hopper loader, air compressor, chiller and mould temp
controller.
Carried out faults-finding and troubleshooting on extrusion Blow moulding and Auxiliary equipment’s to ensure
Minimum downtime, also involved with panel maintenance out
Preventative maintenance tasks, carrying out corrective maintenance of electrical, mechanical and service in plant
machinery.
Repairing in-house hydraulic valves, Hydraulic pumps, pneumatics valves, Contactor.
High volume molding of light weight containers on blow molding, with Single head single station, single head double
station with thirty point parison controller, 5 and 20 liter machines with moog control.
Worked with HDPE, LDPE and PP.materials
Supervising raw material, master batch mixing, finishing, checking and packing.
Designing Cup (Die) and punch (Core) according to the container.
Know how to tackle complications of blow molded containers. Coordinating
with tool room for repairs and correction of moulds.
Assisting production planning manager and compiling the production reports.
Training the juniors in mould changing and setting parameters.

June2001–September2003
Electrical Engineer (Planning Control)
Kamlesh Electrical (Industrial Electrical Contractor) Vasai industrial area.
Job profile:-
According to the load details given by the client, calculate maximum demand and specify the transformer required and its
protection.
Calculate fault level from the data get from client and substation design the earthling requirement and HT cable Size.
Organize the loads into MSB, SSBs & DBs as per IE rules and provisions required for the client.
Calculate the Power factor to be improved and design APFC panel
Provide protection for Cables, motor, starter as per standards.
Draw the schematic and physical diagrams in Auto CAD.
Design the Panel board meeting standards, and prepare estimate and quotation
Take approval from Electrical Inspectorate and site supervision during execution of work testing, and commissioning of the
electrics

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