• Gender: Male
• Age: 37
• Designation: Tooling Deputy Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Tamilnadu
• Work Experience: 15.9 Year(s)

Education

Diploma in Mechanical Engineer (First Class) From TPEVR Government, polytechnic collage Vellore (2006-2009). (73%)
Completed a course on Statistical Quality control (SQC) / Statistical Process control (SPC)
12th math’s group; From Govt,Hss school, Chinna Palli Kuppam.(2004-2006) (63%)
10th; From Govt,Hss school, Chinna Palli Kuppam,(2003-2004) (87%)

Skill Sets

Over 13 years of experience only Green filed project at Automobile lighting experience Tool maintenance shop and Moulding Department Handling & New Tool Development (NPD). Overall Plant readiness, Like Plant layout, Toolroom, Moulding Machine, Coating Plant, Assembly machine Experienced Specialist with a demonstrated history of working in the automotive industry Procedure and Process planning with Plastics Products for automotive sector.

Work Experience

Tooling Deputy Manager (HOD)- (Toolroom/Moulding and FM-NPD)
Since May 2019 to Sep 2021
Company profile- manufacture world-class lighting created through our leading-edge global manufacturing capabilities

Job profile-
Driven Green Field deployment installation & Commission project of Overall Production
To be Successfully Drive the new Project of SOP for I2-Nissan,PY1B-Nissan,HBCRenault, Ford B515 DTRL, DICV TL.
Develop the new projects Like, I2 DTRL-Nissan, PY1B HL / Taillamp / DTRL - Nissan, HBC HL -Renault, U350 HL - Mahindra, DICV-Taillamp- Daimler, B515 DTRL -Ford, PSA
CC-24 Tail lamp.
Conduct FMEA, CPK-Capability study for new moulds and process.
Responsible in developing the injection moulding tools. And inhouse Tooling maintenance
This activity involves co-ordination with the component design team to finalize the
component design for manufacturing Feasibility and the tooling.
To develop the new Tooling Sub-Supplier and Moulding buy parts supplier.
To conduct the MFA simulations initially & before the tool kick off
To provide tool specification document to the tool maker & input all the necessary
Information based on the part requirement.
Follow up for the Tool Development to meet the Project timeline.
Lead the tooling progress and Tool makers for HL & RL critical components (Lens,
Bezel, Housing, Reflector & Small Parts) Local & Overseas.
Attend tool trials and follow up the inspection activity and advise the supplier to
carry necessary Changes if any.
Conduct extended tool runs in production plant to prove the tool capability.
Corrective action on mould, with respect to trail observation, part inspection
and Customer feedback on samples.
Preparation & Maintaining Daily, Monthly - Check Sheet and History Cards & All
Documents as Per IATF 16949 Documents
Responsible for Maintaining 5s, Healthy& Good Working Condition, KAIZEN, Spare
parts Maintaining.
Tool Break Down Analysis & Implementing Corrective Actions. & Modification Correction as per
Customer Request
Prepare the Preventive Maintenance plan for all the tools.
Define preventive maintenance for frequent break downs.
Tool Polishing method of training provided to Team until Micron 3level. ? Working with India and china suppliers.

Tooling Technical Specialist
Since July 2013 to Dec 2018
Company profile- largest company in the world, in automotive lighting's, AL Malaysia plant is world class
manufacturing

Organization : m/s. PHA INDIA
Designation : New Tooling Development Engineer
Duration : July 2012 to June 2013
Company profile : PHA INDIA PVT LTD (Chennai, Tamil Nadu, India)

Organization : m/s. Valeo Lighting System
Designation : Tooling Team Leader
Duration : March 2010 to June 2012
Company profile : Valeo Lighting systems

Organisation : M/s. SL. Lumax
Designation : Tooling Training
Duration : April 2009 to March 2010
Company profile : SL Lumax Limited

CONVENTIONAL MACHINERIES HANDLED:
Hands on experience on conventional Machines like Lathe, Milling, Drilling, Shaper, Surface Grinding, welding methods (Arc, Argon, co2, Laser,tig) , EDM, Etc.,
MOULDS HANDLED:
Two and Three Plate Moulds & Moulds with side core actuation systems
Hot runner valve gate Moulds (Mould Master, HRS, YUDO, Synventive)
Multi Cavity Moulds and Multicolour moulds
Lens and Bezel Mould (1K, 2K, 3K, 4K) FTS and Reflector mould (BMC)
MOULDING MACHINES HANDLED:
Battenefeld (450T Thermo set & Thermo plastic Injection Moulding Machine)
Engel (350T-1300T)
KM (250T-1400T), & KM vertical machine (1000TBI COLOUR MOULDING MACHINE)
Haitian (530T Thermo set) (1080T-1300T,1400T-2K,1850T- 3K) ? BMB KW 4K Colour (1500T) & BMB KW 2K Colour (1800T)
Toshiba (650T & 850T)

SUMMARY OF SKILLS AND EXPERIENCE:
Over 13 years of experience only Green filed project at Automobile lighting experience Tool maintenance shop and Moulding Department Handling & New Tool Development (NPD). Overall Plant readiness, Like Plant layout, Toolroom, Moulding Machine, Coating Plant, Assembly machine Experienced Specialist with a demonstrated history of working in the automotive industry Procedure and Process planning with Plastics Products for automotive sector.
My background is in Plastic injection moulding / Tooling Maintenance / Tool developments plastics Mould development & New Tool coordination and try-out, mould modification, mould Manufacturing and mould Maintenance, Press tool maintenance, WCM AM & PM,
Quality (SQC / SPC), Production-(PPAP), New Project-(FMEA/APQP).
Knowledge with all ISO/TS 16949 and ISO-14001 and IATF-16949 procedures and work instructions related.
Shell adhere to all safety, health and environmental procedures, policies, and practices such as, utilizing personal protective equipment and proper attire in keeping with safety standards.
Responsible for all aspects of in-house tool manufacturing, maintenance and development and testing activities to ensure the business objectives are met, to maximise productivity and maintain the highest levels of workmanship for all tooling activities.
Customer complaints handling with effective problem solving related to mould & Flash.
Reducing techniques in all moulds.
Successfully trials for moulds and new products and modification against customer.
Complaints Doing suppliers assessment and development in view of technical and Commercial aspects to Enhance buying capacity to meet production challenges.
Responsible for cost reduction and value analysis by scanning the price variation and Availability Moulds and products at the supplier’s end.
Responsible to ensure successful, cost effective, and timely injection mould tooling management for all assigned programs. This includes the development and
implementation of all quoting, sourcing, design. Build try-out and transition to production for all injection mould tooling requirements.
Lead and co-ordinate resources within the Tool room to ensure all Tooling are produced
efficiently, on time and in line with quality standards.
Implement and maintain a production planning system. Manage the team on technical best practice and establish standard policies and procedures whilst also mentoring and
leading the team.
Implement and manage continuous improvement and modern manufacturing principals by highlighting deficiencies and recommending changes in training, working practices and processes.
Having extensive experience in Injection Moulding Machine both in Thermo- set and Thermo- plastic & Press tool stamping machines,
Having knowledge of MS Office, Auto CAD, Mould Flow, Work explore.
Having knowledge of operating all type conventional Machines,
Having good knowledge all type mould polishing methods, Mirror polishing up to 3- micron level,
Having Knowledge of different type of Hot runner moulds (HRS, YUDO, SYENVENTIVE, MOULD MASTERS
Having knowledge of Welding Jigs and Fixtures & Assembly jigs. Hot plate welding,
Having good skill in All type of Welding methods, (Tig welding & laser welding& mig Welding)