• Gender: Male
• Age: 49
• Designation: Unit Head
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 28.3 Year(s)

Education

Post Diploma in Machine Maintenance From CIPET, Chennai, in 1999.

Diploma in Mechanical Engineering From KNSK Polytechnic, Nagercoil, in 1996.

Skill Sets

Experience across Manufacturing Operations, Project Management, and Team Management.
Abilities in managing day to day tasks for Project Execution & Coordination involving Budgetary Parameters, Techno-Commercial Functions, Technical Support & Client Relationship Management in line with Industry Best Practices.

Areas Of Expertise
PET, Functional Skills, Injection & Blow Molding, Extruder & thermoforming.
Engineering Maintenance, Troubleshooting, Waste Control, Rejection Analysis, Cost Reductions, Resource Development, Quality Assurance
Team Management

Excellence in Analysis And Problem Solving, Decision Making Skills
Strong Influencing Skills, Achievement oriented, Team Builder,
Persuasive Communicator.

Windows 95/98/2000/XP, MS – Office Applications Auto cad. SAP

Work Experience

UNIT HEAD
Since Nov-18 Till Date
Company profile- leading contract manufacturers in the field of filling and packaging across industry

Manufacturing Filling and Packaging of Hair Oils, Creams, Gels, and Shampoo.
Manufacturing Filling and Packaging of Edible Oils
Blow Molding & Injection Molding
Rigid Filling & Pouch Filling
Labelling, Printing, Sleeving & Banding.

Responsible for complete plant operations of Coimbatore, CMP, Jagmohan made extrusion Blow
molding Mcs, Bottle printing Mcs, 120bpm filling Mcs.

Production Manager
Since Nov 2016 to 2018
Company Profile:Manufacturer of polyethylene rolls and sheets as well as insulation foam for the construction sector, extruded polystyrene and polystyrene and polyethylene terephthalate (PET) trays and containers for the food and chemicals industries.

Job Profile:
Responsible for complete plant operations of Riyadh Bottling and PET Extrusion / Thermoforming plant. Key responsibilities are supply chain, production, maintenance, new projects etc.
Uniloy Milacron (extrusion Blow molding). PET Extruder (Bandera), Thermoforming (WM series) printing (vandam & poly type).

Team Leader Production
Feb 2013 To Jul 2016.
Hindustan Coca-Cola Beverages Pvt. Ltd
Responsible for complete PET & RGB Line operations of Jaipur
150BPM,600BPM
KRONES Contiform-316.MMT. Labeler, KHS
Case Packer-KHSFiller PET & RGB -KHS,Bottle washer- Hilden and KHS.Pet Bottle Rinser, warmer and conveying
systemc

Team Manager
Dec 2010 to Dec 2012
Company Name : Almarai Fmcg

Job Profile:
Packaging commercialization including pre-form, closure, new bottle design, sleeve, Etc.
Preparing SOP’s, manuals & work instructions for production operations for the unit.
Conversant with techniques like Total Productive Maintenance, Overall Equipment.
Effectiveness.
Training & Presentations to the plant personals
Machine & Process trouble shootings.
Manpower handling.
Conduct trials, identify deviations & make relevant modifications to stabilize products.
Machine handled:
Krones Conform - 316 ASB Nissei PB85 /118-16/4(ISBM): Uniloy Milacron (extrusion Blow molding). Injection molding.

Moulding Engineer
Jan 2006 to Dec 2010
Company Name : Portescap India (Danaher Motion) Pvt. Ltd.
Job Profile:
Worked towards improving the overall machine productivity by controlling the machine downtime.
Implementation of Poka - Yoke, Kaizen and 5S in the facility.
Adroitly established the Injection Moulding Machine Cards.
Skillfully conducted supervision of mould changes & settings.
Vital role in imparting on–job training to personnel.
Successfully implemented SMED project on molding M/Cs.
Capacity Analysis & Build up to meet Production Targets, Labor Hours calculation for Manpower Estimation by implementing standard work.
Hands on experience on ERP based production systems Oracle 11i.

Sr. Officer Production.
Sep 1999 to Dec 2005
Company Name : Pearl Polymers Ltd.
Job Profile:
PET single stage stretch Blow molding & Injection Molding Machine.
Chief responsibilities pertained to Production & daily production targets.
Key role in planning and producing quality products by ensuring minimum wastage.

Jr. Engineer
Sep 1996 to Sep 1998
Company Name : Custom Capsules Pvt Ltd.
Job Profile:
Project department.

Materials / Machines Purview
Material Processed:
PP (Plain & Glass Filled) ABS Polycarbonate
Nylon 6, 66(Plain & G.F) PPS PPO, Elstomer.
LLDPE, HDPE, LDPE, PET PBT Thermoset: BMC

Machines Handled:
DGP Windsor - 80, 130, 180, 300 T; JW Injection Molding Machine (150 T).
Engel (1000, 850,650,550T)
ARBURG (110, 80, 50, 30 T) Batten field (150T)
L& T Demang (350, 500T) BOY (80, 50, 30 T)
ASB Nissei PB85/118-16/4: Uniloy Milacron; Feromatic Milacron-450 t, 320t, 275t; Krones Contiform-316. mmt Liner M/c 275/min. Labeler-krones, Khs
Case Packer-khsfiller Pet & Rgb -Khs,bottle Washer- Hilden And Khs. PET Bottle Rinser, Warmer And Conveying System.

Notable Career Highlights
Proven abilities to enhance the production process operations optimize resource & capacity utilization; escalate productivity & operational efficiencies; while curtailing costs & expenses across organizations.
Expertise in Component Manufacturing; localization/in digitization of high quality, high performance products.
Conversant with techniques like Total Productive Maintenance, Overall Equipment Effectiveness.
A keen planner with skills in effecting process initiatives to enhance plant efficiency and productivity.
Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities.
Well conversant with ISO, TPM.SAP

Areas of Expertise
Production Planning & Control
Developing production plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters.
Ensuring profitability of operations; compliance with Quality & safety standards across all shifts.
Developing new process concepts for production optimization, yield improvement and formulating guidelines for the sequencing of manufacturing activities on the shop floor.
Preparing SOP’s, manuals & work instructions for production operations for the unit.
Minimizing performance bottlenecks for achieving high productivity with optimization of raw material and energy consumption.

Process Improvements
Conducting inspections and rework / rejection analysis and taking various types of tests to enhance productivity. Formulating guidelines for the sequencing of manufacturing activities.
Developing processes & formulations for manufacturing products and establishing process parameters.
Conduct trials, identify deviations & make relevant modifications to stabilize products.

Quality Assurance
Leading the implementation of qualitative assurance across Raw Materials, Work in Progress, and Finished Goods across various functional Departments.
Oversee implementation of quality tools, FMEA to streamline and standardize work flow.

Team Management
Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets.
Ensuring that teams adhere to all the quality tool & procedures.
Resolving interpersonal issues & working towards a harmonious work environment.

Future Goals

Growth