Ref. No. : CA - 27195 - (Production – with 31.4 years in Plastic Industry)

Education

MBA in Sales and Marketing From National Institute Business Management, Chennai India.

Diploma in Textile Engineering From Board Of Technical Education, Kanpur, UP, India, in 1992.

Skill Sets

Experience of Polyester filament POY, FDY, BCF industry production planning, production & control, cost reduction, installation, erection, commissioning, procurement and man management. My interest for the shape part the staff in its company, is due to the mission of promoting the development technological for the improvement of the productivity, quality, service and economy.
Proven track record in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilization.
Ensuring compliance to quality standards & maintaining all related documents.
Resourceful at strategizing techniques for maximum utilization of manpower/machinery.
Effective communicator with assertive and strong leadership qualities and analytical.

Microsoft Word & Excel.

Work Experience

Asst. Vice President - Technical Cell Department (Process Control, CTS, Quality Control).
Since Aug 2018
Company Profile: Manufacturer of wool yarn, nylon yarn threads & viscose yarn.
Job Profile:
Looking after all the spinning parameters, optimization, quality assurance and technical services.
Company having a technology of Oerlikon Barmag - wings (32 and 28 ends) FDY and (12 ends) POY continuous polymerization capacity of 1600 tons per - day. 1200 tons of FDY and POY produced per-day and 400 tons per - day polyester staple fibre. It is a fully automatic plant. It has all types of latest Evo quenching systems and cross flow quenching system. Suitable for making 288 filament.

Polyester Extrusion Spinning Head, Process Control, Projects, Business Development (Techno - Commercial)
Jul 2009 to Jul 2018.
Company Profile: Manufacturer of polyester filament yarn.
Job Profile:
Worked with the marketing team for developing new profitable products to serve market demands along with checking hardware suitability to produce those particular products. Fully involved with the team of profit and loss of company.
Company is manufacturing different type of fancy polyester filament yarn through extrusion process at Solo.
Heading the functions of production extrusion spinning dope dye SD, bright, bright dope dyed POY 125 to 500 denier Filament 24 to 288 semi-dull, super bright dope dyed.
The company has these chip drying systems: Bar Rosin, Buhler dryer and Zhengzhou Zhongyuan Drying Technology.
Fully responsible for setting the quality, production output, process improvement. Evaluate future production performance and compare it to the competitors as baseline for setting strategies.
Company having (ISO:9001:2015, ISO 14001; 2015 and OHSAS 18001:2007) is involved in implementation of ISO:14001 and OHSAS 18001 for health, safety and environment control.
Leader of the lean six sigma projects, 5S and Kaizen for implementation in the company.
Ability to develop new Products. For capturing dope dyed polyester market, some of the spinning line were modified from higher cap to small cap by splitting project.
Fully responsible for design, projects, erection, and commissioning operation involved in the finalization of spinning pilot machine for master batch production plant.
Company has a special Barmag spinning line which produces POY at 4500 mpm speed.
Company has K-Tron color dosing system.
PET Dope dyed food grade yarn, flame retardant, antimicrobial, deep dyeable, and UV protection
Dope dyed PET HOY is also produced.
There is lot of demand for small quantity color yarn, so the specification of spinning POY line from Beijing Chonglee was provided. So all the new lines of spinning POY production has started from the month of Aug 2018 in the company in order to meet the market demand.
Is No-1 producer in Indonesia for producing special quality yarn. From the total production per month, 60% of the production is exported to 23 countries around the world handling new development.
Visiting customer along with marketing team for stabilizing new products. Is main player for DTY, ACY, ITY, twisted heat set yarn producer in Indonesia. High quality yarn for carpet industries.

Deputy Manager
Mar 2004 to June 2009
Company Name: Chiripal Group Of Industries.
Company Profile:
Plant has POY / FDY Yarns range from 30 Den / fila to 500 Den/fila include color, black, cationic, semidull POY / FDY Yarns.
Company is manufacturing different fancy Polyester flat FDY, dope dye FDY, POY, dope dye POY, bright POY yarn & all the bright FDY denier.
Company has 3 lines of T.M.T. Japan FDY12 end winder model ATI614 andFDY lines of Teijin Seiki Japan 8 end winder model AW209. These lines produce SD, bright & dope dyed bright FDY yarn suitable for sizing & twisting. In FDY line low shrinkage and super low shrinkage yarn is also produced.
POY Company has all this technologies: Sanghai Jwell China, Toray Japan And Teijin Seiki. All these line are suitable for dope dyed black and color yarn through master batch dosing K-TRON system.
Sathe India and DHP China dryers are used to dry chips.
Fully involved in the modification of Polyester godet POY lines to NYLON POY lines. In which NYLON FULL DULL – 28/12, 21/12 FOY yarn & POY DT route yarn are produced, another line produces Nylon BRIGHT 24/12 D.T. route Nylon yarn & FOY yarn.
Polyester FDY line has also been modified to Nylon FDY in which we are producing Nylon bright & full dull FDY yarn 28/12 & 21/12 deniers.
Modified 8 end Songhai Jewell manual winder into 12 ends, AW-212 auto 8 end winder into 12 ends.
Single deck POY line was modified into double deck, involving 6 lines. Double deck is used to make 51/14 POY finally 30/14 DTY.
Chiripal industry is the leader for making fine denier DTY -30/14 dope dyed in India.

Senior Engineer
Nov 1997 to Feb 2004
Company Name: Paras Petrofils Ltd.
Company Profile: POY Company has the technology of Barmag Germany and Noyvallesina (Itaily). Barmag 12 End ACW winder for making semi dull and bright POY denier range of 50 to 300. FDY Company has a technology of Barmag Germany -12 ends per position total 144 end.

Shift Engineer
Jul 1996 to Nov 1997
Company Name: Jindal Polyester Ltd.
Company Profile: Manufacturer of polyester & poly propylene filament lines.
Job Profile:
Responsible for the entire production activities, trouble shooting, man power handling, quality control, cost reduction activities and running the plant with the set of targets with limited availability of resources. I learnt the technology to reduce the cost of the products. In semi dull we introduced modifier in chips for increasing the production by increasing winding speed.

Shift Engineer
Nov 1994 to Jul 1996
Company Name: Rajratan Synthetics Ltd.
Job Profile:
I was a team member of erection & commissioning of the plant. I had been associated with the modification of POY end along with my routine work modification of cam shaft 2 ends to 4 ends successfully, spin finish modification work, melt line & elimination of booster pump etc. To improve the quality of dowtherm line, it was modified to minimize temperature fluctuation.

Junior Trainee Engineer
Jun 1992 to Nov 1994
Company Name: Rajasthan Petro Synthetics Ltd.
Job Profile:
The Plant was the pioneer in production of Dope Dyed poly propylene multi filament yarn suitable for hosiery yarns through the POY / DTY process. The plant is has Barmag technology for P.P. POY in which it is producing POY & FDY Dope Dyed yarn.
The company has another FDY plant which has a technology of S.T.P Italy
The company has an upholstery carpet yarn, bulk continuous filament yarn (B.C.F) plant having a technology of STP Italy in which it produces mono color/tri color yarn for carpet industry. This was the first plant in India which was involved in fancy yarn production process, tri-color extruder & one virgin extruder in one BCF spinning line. This plant used modern technology for producing Polypropylene multi filament POY, FDY and BCF.

As AVP/GM/ AGM/(Production & Process Control)
Overall departmental responsibility to run the plant smoothly with available resources at maximum efficiency, minimum breakdown & minimum loss.
Ensure production planning, material requirement and its availability on shop-floor and mobilization of resources to meet the budgeted production target.
To organize resources for optimum efficiency and throughput to achieve desired quality output
Responsible for co-ordination with Quality Control Department and adhere to established norms and minimize defects / wastage
Minimize cost by evaluating maximum utilization and productivity of machines and manpower
Need based, provide support in machine erection, commissioning, servicing and troubleshooting.
Develop shop-floor skills and competence of technical personnel through continuous employee training in the department
Responsible for coordinating and supporting regular maintenance, minimize machine downtime/ detention time, monitor and maintain details, record/documents for tractability and historic data for evaluation.
Preplan spares and consumable requirements, support in identifying sources for procurement, process the requisition for approval and complete the formalities and co-ordinate with material procurement cell for timely availability.
Prepare production plan administer departmental manufacturing and maintenance activities; deploy manpower to meet targeted objectives on monthly and quarterly basis.
Organize systems and procedures with predetermined quality norms and ensure quality product output.
Build skills and competence of departmental team through continuous employee training, enhancing efficiency and quality output as per international norms. Adhere ISO practices and encourage team to sustain safe and orderly clean environment in the department.
Responsible for budgeted targets, production, quality, efficiency, inventory management, co-ordination with services dept. for effective machine maintenance/breakdown management.

Core Competencies
Production Planning & Control:
Overseeing production related tasks including planning, production, control, process & trouble shooting.
Setting up production targets and achieve the same within time and cost parameters.
Developing new process concepts for production optimization and developing guidelines for sequencing of manufacturing activities on the shop floor (SOP).
Minimizing performance bottlenecks material & machine and monitoring expenses.

Quality Control/Assurance:
Ensuring adherence to quality standards and maintaining all related documents.
Identifying areas of quality failures and taking steps to rectify the system.
Practicing quality standards with key emphasis on improving quality.
Handling quality assurance activities, audits, feedback improvements, customer claims etc.
Conducting periodical supplier audits, supplier development management review, meetings.

Cost Reduction:
Spearheading Value Analysis continuous improvement initiatives in processes.
Implementing strict measures in operating procedures, work instructions, flow charts, attention sheets etc. to optimize resource/capacity utilization.

Project Management:
Erection, commissioning of equipment, providing utility services to equipment.
Taking stringent quality measures including preparation / maintenance of necessary documents and conducting audits to ensure compliance with standards.

Man Management:
Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments.
Coaching employees & counseling, appraising and reviewing performance, ensuring optimum performance.

Future Goals

Seeking assignments in technical cell (process control) with an organization of repute In Polyester POY & FDY Plant.

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