• Gender: Male
• Age: 55
• Designation: Vice President
• Highest Education Level: Masters - Degree
• Current Gross Salary: AED  18000 /Annum
• Expected Gross Salary: INR  750000 /Annum
• Preferred Location: Anywhere
• Work Experience: 34.3 Year(s)

Education

M.B.A {Operations Management} from Madurai Kamaraj University, Dubai campus in 1998.
Post Graduate Diploma in Plastic Technology {P.G.D.P.T.C.T} from Central Institute of Plastics Engineering and Technology, in 1992.
B. Sc Chemistry from University of Madras, India in 1990.

Skill Sets

Expertise In Production Operations, Plastic Processing, Material Management. Maintenance, Testing, Process Engineering and Improvement, Quality Control And Management.
Expertise In Managing Production Operations, Supervising The Execution Of Maintenance Schedules Geared Towards Enhancing Systems and Taking Cost-saving Initiatives To Optimise Efficiency And Enhance Productivity.
Well Conversant With Technical Skills Like Extrusion (sheet, Films And Profiles), Thermo Forming, Injection Moulding, Blow Moulding, Compression Moulding And Printing.
Worked With All Major Plastic Materials Such As Ps, Pp, Pe, Pvc, Pet Etc.
Excellent Communication, Analytical and Team Building Skills With Proficiency Of Grasping New Technical Concepts Quickly and Utilising The Same In A Productive Manner.
Sound Knowledge About The Latest Development In The Field Of Plastics Engineering With An Enquiring Mind And The Ability To Think Clearly and Logically.

Work Experience

Vice President, Plastic Division
Since Oct 2007
Company : Leading manufacturer of range of collated nails classified as Plastic Collated, Paper Collated and Wire Collated in UAE
Job Profile:
Looking after the complete operations of Plastic divisions that includes Pipes, Extrusion coating, extrusion collating, Injection moulding and Thermoforming.

Production Manager
June 03 to Sep 2007
Assistant Manager {Production}
Jun ’00-Jun ’03
Supervisor {Production}
Nov ’94-Jun ’00
Interplast Co. Ltd., UAE; It is one of biggest Plastic Products Manufacturing Company in the Gulf Region. Manufactures wide range of plastic products like pipes, conduits, plastic disposable products for food packaging industries, PE, PVC films, luxury bags, electrical accessories.
Job Responsibilities:-
Distinction in managing the overall production operations of Extrusion, Thermoforming and Printing and ensuring optimisation of resources, testing activities, process improvements, quality assurance.
Handling strength of 300 personnel. Reporting to General Manager and Plant Manager.
Major strategies formulated & implemented including Non Conformance Report System incorporated between the departments of extrusion, thermoforming and printing thus ensuring the strict quality control.
Processes developed and implemented for solving critical issues like PET Extrusion Process developed with existing machinery to adapt PET processing with complete modification. The issues like dehumidification and preheating of PET process are solved by fabricating inhouse machinery.
Material cost reduction by sourcing different raw materials and suppliers, machinery cost reductions done by modifying the machinery according and making in-house components for the machinery, instead of procuring out.
Extrusion process improved after a strenuous research in the modification of machinery. Nearly 20 % of reductions in defects and rejections.
Due to the storage and despatch difficulties, plant layout were improved thereby “first in first out” technique was implemented.
Projects undertaken across the tenure with the organisation like handled new installations of Extrusion (PS,PP & PET extruders) and thermoformers , Printers undertaken to cope up market demand of products.
Successfully completed 10 year’s with the company and bagged Appreciation Certificate from the company for the dedicated service.

Production Incharge
Aug 1992 to Nov 1994 ( 2 yrs)
Vora Cork Inds Ltd, India
Supervision of Production Planning and control.
Preparation of Daily, weekly Production Reports.
Conducting various trials in the Extruders for new products and development.
Modification and repair of the Foam Extrusion Dies ( EDI ) for proper coating thickness on foam.
Research study in the cellular structure and cell counts for foams.
Handling strength of about 100 personnel in the production department
Reports to Works Manager.

Maintenance:
Preparation Of Weekly And Monthly Preventive Maintenance Schedules Of Production Machineries Like Extruders, Thermoformers, Printers In Co-ordination With Maintenance Department.
Preparation Of Regular Maintenance Schedules Of Utilities Like Compressors, Chillers Etc For Efficient Functioning Of Machineries.
Procuring Spare Parts And Maintain Minimum Stock Level For Machineries To Limit Breakdown Timings.

Process Engineering and Product Development:
Designing And Implementing Systems, Processes And Procedures To Facilitate Smooth Functioning Of Overall Production Operations.
Improving Effectiveness And Efficiencies Of Existing Products To Add New Varieties Of The Product Range.
Conducting Various Trials For New Product Development, Working On New Formulations And Modifications In The Machineries For New Projects.
Analysing Various Processes / Applications And Recommending Troubleshooting Activities For Various New Productions.
Rendering Support To Marketing And Sales Groups For Addressing Customer Related Issues.
Conducting Training Programmes, Assessing And Appraising Employees.

Erp System
Very Good Working Knowledge Of Centralised Baan System In The Group. Thorough Knowledge Of Baan Version Iv For Manufacturing, Materials Management and Inventory Movement.

Utilisation Of Baan System For Materials Planning, Stock Movement And Inventory Analysis
Bills Of Materials (Bom), Routing And Workflow In Baan System For The Products.
Analysing Various Levels Of Costing And Its Influence Through Baan System In The New Products.
Analysis Of Customer And Product Wise Sales.
Generation Of All Kinds Of Reports Using Baan For Management Review And Upgradation.

Quality Assurance and Control:
Ensuring Optimum Quality Standards By Implementing and Documenting Iso 9001:2000 Quality Management System Across Various Processes To Reduce Rejection Levels And Ensure High Quality Standards At All The Stages Of Production.
Taking Adequate Measures Like Implementing Lean Manufacturing Techniques and Maintaining Necessary Records In Compliance With Quality Standards.

Technical support to sales & customers
Conducting Periodical training programmes to Sales and Marketing People on technicalities Of the products, materials etc.
Providing Technical support to Sales and marketing departments in various customer related Issues.
Attending customer complaints , solve the problems and work on the continuous Improvements on the products to gain customer satisfaction.
Visiting Customers to solve the problems, adjusting the customers machines to suit the Products and educate about the material , product etc.

Future Goals

Seeking Middle to Senior level assignments in the Management with a growth oriented organization, where I can effectively utilise my expertise.