• Gender: Male
• Age: 49
• Designation: Works Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Dhule
• Work Experience: 23.3 Year(s)

Education

1997 Diploma in Electrical Engineering from Government polytechnic Dhule, Maharashtra,
Bombay Technical Board with First class

Skill Sets

CORE COMPETENCIES

Strategic Planning/Cost Reductions
Spearheading value analysis/ value engineering & other continuous improvements
Evaluating major capital expenditure proposals to secure the best interest of the plant and increase productivity

Maintenance Management
Planning predictive / preventive / shutdown maintenance schedules for machinery so as to increase machine up-time / equipment reliability
Implementing plans & schedules for maintenance operations and annual turnaround with focus on optimum utilization of manpower and material

Process Improvements
Continuous quality improvement, Focus on Zero customer complaint.
Monitoring processes & identifying deviations towards ensuring that the same will consistently enhance the peocesses
Analyzing processes & recommending modifications & equipment calibrations to enhance operational efficiency

Team Management
Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations &

Work Experience

Works Manager (Plant head)
From March 21
Company profile- Manufacturer of Automobile plastic Injection Molding Component for OEM and Tier -1 Supplier

Senior Manager (Production & Maintenance)
From Sept.17 to till 21st Dec.2020
Company profile- Manufacturer of Automobile lighting like Head Lamp, Tail Lamps, Side Indicator etc.

Job profile-
Taking care of manufacturing activities such as Daily production of Final assembly, Part Production -molding, paint shop department
Developing daily, Weekly, monthly and annual production plan for various departments
Responsible for preventive & breakdown maintenance related to electrical, mechanical, hydraulics of machines and various utility equipment
Handling Daily Preventive Maintenance Schedule,Predictive Maintenance schedule
Taking Care Of Condition Base Maintenance (CBM) and Time Base Maintenance (TBM) to Prevent Breakdown of Machinery resulting in loss of Productivity.
Prepearing Monthly /Quaterly/Half yearly/Yearly Schedule for Preventive Maintenance/ CBM/TBM for Plant Machinery and Utility Equipment
Supervising Daily Break down Maintenance
Monitoring on regular Basis of Mean Time to Repair (MTTR) and Mean time Between failure (MTBF)
Handling manpower planning and skill upgrading Plan.
Installing new machinery at project site that includes Injection molding machine, paint shop, metalizing plant, hot plate welding machines, ROBOT spray painting, gluing operations, hot melt dispenser etc.
Preparing budget for manufacturing, maintenance department for financial year and monitoring & controlling the plant & machinery repair expenditure as per budget.
Handle all core tools like Production Part Approval Process (PPAP), Process Failure Mode Effect Analysis (PFMEA), Control Plan and Calibration Support.
Worked with CFT to Develop Dynamic PFMEA, Quality Assurance Plan, Control Plan and SOP for internal and external Complaints.
Drive Process Robustness initiatives and implement Poke-Yokes
Support New Product Development (NPD)& Localization by closely working with Project teams and execute/implement Product transfer on-time.
Responsible for preventive & breakdown maintenance related to electrical, mechanical, hydraulics of machines and various utility equipment
Motivating Maintenance team for better results, developing new ideas/Kaizens, developments, necessary modifications in the machines, processes and equipment's , to increase productivity & reducing machine break-downtime
Keeping an eye on the problems related to production, processing and quality aspects and Apply sound, systematic problem solving methodologies such as RCA (Root cause Analysis), 5 Why –Why Analysis

Pentagon Plastic Ltd. Lagos, Nigeria as a Technical Manager
Sept.14 to May 17
Manufacturer of Plastic products, Plastic House hold items, buckets, PET Preforms ,Paint buckets & lids, Food containers, Pharmaceuticals
Containers, Plastic basins, dish, bowl, cooler lunch boxes and Plastic furniture’s

Key Result Areas:
Daily, Weekly, Monthly, Production planning.
Raw material, Packaging material Planning.
Review of daily, Monthly production efficiency, raw material consumption.
Review of daily, Monthly assembly line production efficiency
Handled productivity improvement by reducing machine cycle time
Resolve day to day Production, Machine, Manpower related shop floor issues
Conduct the trials of new raw material grade, Master batch, mould.
Set fully functioned Quality testing lab to perform daily various test on plastic products as per Nigerian Standard Organization (SON) norms
Managed the machine efficiency increase by better preventive maintenance and reducing break down times
Working on injection molding, Ultrasonic welding machines troubleshooting, parameter and process setting
Responsible for preventive & breakdown maintenance related to electrical, mechanical, hydraulics of machines N and various utility equipment
Motivating Maintenance team for better results, developing new ideas, developments, necessary modifications in the machines, processes and equipment's , to increase productivity & reducing machine break-downtime
Keeping an eye on the problems related to production, processing and quality aspects
Managing day-to-day production & maintenance, raw material & manpower planning
Maintaining the spare parts Management.
Handle H.R. Activities of shop floor
Look From Incoming Raw material and other Items to Out warding Finish goods and other items.

Minda Industries Ltd. (Lighting Division), Chakan, Pune as a Manufacturing Manager(Manufacturing Head)
Since Sep’06 to Dec.13
Manufacturer of Automobile lighting like Head Lamp, Tail Lamps, Side Indicator etc. for OEM like VW,GM, MARUTI
SUZUKI, TATA MOTORS and more.
Key Result Areas:
Preparing various data required for maintenance dept. e.g. Machine Breakdown Analysis, Action Plan, Reason Analysis Sheet, Machine Break Downtime Trend Chart & Graphs etc.
Managing day-to-day production & maintenance, raw material & manpower planning
Taking into account the various trials of moulds, raw materials, process parameter, new material compositions,
Also in paint shop new paints, Lacquers, thinners for IR UV curing, thermal curing etc.
Arranging various data required for making monthly, annual production report for MIS Report
Monitoring machine efficiency, utilization report and raw material consumption report
Formulating the list & updating it time to time for various suppliers, consultants, servicing agencies etc.
Procuring spare parts needed for the machinery
Looking after the documents, data for Final assembly, Part Production & Maintenance Department as per ISO/ TS 16949 and ISO 14001 system requirements
Reduced the rejection level from 25% to 4% mainly in paint shop using various kaizens, trials
Robotic path teaching for Painting robot , gluing operation robot such as ABB and YASKAWA MOTOMAN make robot.
Trouble shooting and maintenance of Painting and gluing robots.
Visited USA for Machine Inspection and training of Metalizing machines

Mar’05-Aug’06
Lumax Industries Ltd., Chakan-I, Pune, Maharashtra as Senior Engg (Maintenance)

Nov’02-Nov’04
Poly Tank Ltd., Ghana, West Africa As Assistant Factory Manage Products: Plastic Hdpe, Pvc, Pet Bottles For Cosmetic , Pharmaceutical, Beverage Sector, Food Processing & F.m.c.g. Sector .Plastic

Gallons For Oil & Other Industries. Platic Buckets, Thin Wall Containers, Bowls, Plates Also Job Works For Other House Hold Items

Aug’98-Oct’02 Nilkamal Plastic Ltd., India as Junior Officer (Production & Maintenance Department)

PROFILE SUMMARY
Over 20 years of experience in Manufacturing Operations, Project Management and Operations &Maintenance of Plastic industries(Injection molding, PET Preform and Blow Molding)
Expertise in Production/Process Engg.( process setting, Process Qualification, material handling, process layout, production planning,manpower planning, raw material mixing planning , mould loading & setting, calculate material consumption) Production Engg. & maintenance (mechanical, electrical and hydraulics, pneumatics)
Strong troubleshooting & problem solving skills with good analytical / logical approach in electrical,mechanical, pneumatic and hydraulic machineries such as Injection moulding, Blow moulding machines.
Hands-on experience with Injection moulding machine such as Jon Wai, OMEGA- MILACRON, HWA CHIN, MIR etc.
Hands-on experience with PET Preform molding machine.
Hands-on experience with Blow moulding machine such as CMP,SINCO,JAGMOHAN
Hands-on experience with Vacuum metalizing machine such as AVS (us make),Leybold(Germany make),Vacuutek (Taiwan)
Hands-on experience on critical Mould maintenance such as Paint buckets, custard containers and its lid
Well versed with Hydraulic,Vacuum, Paint Shop, Surface Coating, Clean Room Equipment’s
Deft in reviewing processes, effectuating cost control measures, and building a culture of continuous improvement
Hands-on experience with Robotic Line Commissioning, Robot path teaching.
Hands-on experience with Vibration welding (Branson) for Tail lamp welding process.
Works on projects of OEM such as VW,GM,SUZUKI,TATA motors
Expertise in Injection moulding processing, maintenance and trouble shooting
Managing activities pertaining to negotiating/ finalization of deals for smooth execution of sales & order processing