• Gender: Male
• Age: 51
• Designation: Department Head
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  650000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 28.2 Year(s)

Education

MBA (Marketing) from Symbiosis – IMS Pune
Graduation in Mech Engg from IME, Mumbai in first div in the year 1998.
Diploma in Mech. engg from govt. Polytechnic in first div in the year 1994.
Schooling from M.G.Convent School , Shajapur (M.P) through out first class.
Post Diploma in plastic engg from CIPET, Bhopal (Central Institute).
B.Com from Vikram University, Ujjain.
CAD from Engineer cad system, Bangalore

Skill Sets

The eagerness to learn.
The belief that there is always a better way of doing things.
Learning from every experience to do thing better.
Problem solving through various steps of Q.C.cicle.
Strong managerial decision – making.

Work Experience

Senior Group leader
1998 to till date
Company Profile : A major Japanese automobile Company manufacturing Multi utility vehicles & Passenger Luxury vehicles Catering to the Domestic market of India with International Quality
Job Profile
Production control
Heading a group of 10 team leader & 96 technicians related Production process
Effective Planning & Scheduling To meet Pre set AOP targets of Major KPI’s
Process planning includes process arrangements & Manpower planning for the production based on production requirement
Yearly budget planning for regular activities including Kaizen
Cost Estimation & Supplier Evaluation for New material introduction & Process engineering activities.
Develop & Ensure high Productivity in shop floor to achieve production target.
Establish & Maintain effective Logistics.
Impliment & Practice Standardized work & Standardisation in Production shop.
Impliment & Practice various Cost reduction Jirutsuka of TOYOTA PRODUCTION SYSTEM.
Prepare documents required for different takt &Models based on Market demand
Planning & Implementing ISO 14001 activities for Paintshop,with a focus on reducing Volatile Organic Compounds (VOC) emission.The team achieved the lowest level of VOC emission (49g/sq m ) among all Toyota plants worldwide.
Developing critical quality, Productivity & Safety systems to compliance with Toyota standards.
New model introduction
Strategizing & planning for new model production in existing production line.
scheduling of comprehensive activity calendar, manpower planning, overall supervising & training.
Material ordering, approving new materials product quality by line trials, determining maximum & minimum material stock requirements during continuous production & in-house parts logistic planning
Supporting vendors in product development in the form of vendor audits & feedback on receiving product quality.
Planning of new layout designs, overall supervision of equipment installation & commissioning, Line side process arrangement preparation etc.
In-house vehicle costing for new model based on direct & indirect material manhour,energy,investmen t etc.Also include kaizen activity for cost reduction. Project budget estimation & control
Process engineering responsibilities include line efficiency enhancement,Quality control, Productivity improvement for body painting line by implementing systems for muda movement reduction,delay control technique,Kanban & Hijunka for optimum production control
Overall Planning &Preparation of Production schedule with Eventwise milestone.
Process Engineering Starting from Virtual modeling stage to till Line Off ,Making
production preparation plan.
Technical Co-ordination with Japan( Toyota motor corp.) to Execute project.
Production method study by Making SOS ,Trials &Demo study (Optimising Human
&Muda movements
Quality Assurance System
Established QCPC chart for process parameter & Product parameter.
Development of Quality Gate system & QA network for built in quality improvement.
Establishing quality standards & implementing stringent quality control systems to enhance quality of products (Ex;Limit samples,Quality criteria &Etc.).

Tool Room engineer
Aug 1996 to Nov 1998
Worked with Pearl Polymer Ltd,Bangalore
Company Profile :
PPL is manufacturing unbreakable Plastic Jar’s,Bottle with Brand Name “ PEARL PET Using Japanese machine NESSIE.
Job Profile :
With responsibility of Mould setting & mould maintenance. Then I was enriched with the responsibility of Design, Development & trial of New Plastic Mould.

Future Goals

Seeking assignments in Production Planning/Process Enhancement with an organization of repute.