Ref. No. : CA - 3128 - (Designer & Product Developer – with 26.6 years in Plastic Industry)

Education

Three Year Diploma in Plastic mould Technology. From CIPET (Central Institute of Plastic Engineering Tech.) Amritsir with B grade (60 to 80) marks.

Post Diploma in Plastic mould Design from CIPET (Central Institute of Plastic Engineering Tech.) Amritsir With A grade (60 to 80 marks )

Skill Sets

Production/Manufacturing/Maintenance,

Work Experience

Section Incharge Moulding. Production (optical storage disc )
From Feb. 2000 to till date.
The company is an ISO 9002 certified Co, and a leading manufacturer of all optical storage format
Job Profile
Responsible for
• Responsible for Moulding production deptt. Manpower and shop Floor management etc.
• Handling the team of 20 engineers and 50 moulding machine
• Control the BOM cost of the product and wastage.
• Implement the system to improve the shop floor practices
• Consumable part’s planning, monthly target achieve
• Development of new vendor to reduce the cost of existing spare
• Interaction with the Machine and other spare provider.
• Interaction with other deptt. For day to day problem and other planning.
• Meet the management’s target of production, consumption & m/c up time.
• Involvements in the new development trial
• Trouble shooting the problem related to production, machine and mould.
• Provide the process & mould training to the team member.
Project done for wastage saving & productivity improvement:-
• Polycarbonate saving through reducing the purge loss from 200kg to 60kg per month.
• Reduce the cycle time from 4.0sec to 3.0 sec.
• Increase the stamper life by improving the handling technique & proper care of mould cleaning.
• Install the granulator to recycle the on line sprue
• Thickness reduction of the disc to reduce the BOM cost of the product

Engineer production / Design & Tool Room
Since Oct.97 to Feb 2000
With Anand Nishikawa Company Ltd. (ANCO) Lalru, an ISO 9002 certified company in collaboration of Nishikawa Rubber Company Japan & Anand of India engaged in production of automotive products such as Rubber weather strips, Door Seal & PVC trims for Automobile Industries in India and Abroad.
Job Profile
• Manage the development Department.
• Design the new products and related tooling.
• Planning entire weeks DEVELOPMENT.
• Planning out the deviations to complete the targets.
• Looking after problems coming in production and solving them.
• Giving training supervisor`s/Workers in the new methods which ahs been developed to take care of customers grievances/new process.
• Trouble shooting problems in mould and Dies.
• Making Jig & Fixture for New Development.
• Develop the new vendor for new development
Achievements in Job
• Reduced the wastage from 12% to 10% by improving the materials handling technique and through new process Developed.
• Improved the labor productivity by 3% by giving proper training on new process.

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