• Gender: Male
• Age: 44
• Designation: Department Head
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  650000 /Annum
• Expected Gross Salary: INR  750000 /Annum
• Preferred Country: India, Iran
• Notice Period: 30  Days
• Preferred Location: India
• Work Experience: 19.7 Year(s)

Education

M.Tech CAD from SRM University in 2012

BE Mechanical Production from Annamalai University in 2002 

Skill Sets

Additional  Technical Qualification 
Master CAM,
NX6 (CAD/CAM)
Catia V5
AutoCAD 2004
CNC (Turning & Milling) Programming & Operating System
Total Productivity Management 

Work Experience

Team Leader
Since Oct 2012 
Company Profile: Its is a Indo-American leader in Engineering Service & Manufacturing casting,
Forging, Machining, Surface Treatments. It serves to
companies like Valcor, Auburn Gears, Polaris , Hakel, Raymond, etc. 
Job Profile:
Cost analysis of Proto Parts (Machining, Forging, Plastic Mold, Sheet Metal, Heat Treatment & Surface Treatment)
CNC Programming (NX6 & Manual)
Develop the new product
Identify & Develop new vendor
Arrange the CFT meeting for new product
Optimize the process cost & time for existing part
Analysis to increase the productivity
Periodically vendor audit
Develop the SPM, fixture & Tooling

Project Handling
Commercial and Household: IVM- Automatic Homemade idly machine Our own product (R&D, Photo type)
Automotive parts: Polaris Gear box (Reverse engineering, Manufacturing and Assembly)
Earth moving equipment Auburn Gears (Cost reduction and manufacturing)

Significant Highlights:
Handled new projects with successful establishment of parts quality and timely completion of projects
Customers: ABB ( USA ), GE Medicals, GM (USA), Valcor, Auburn Gears, Polaris, Hakel, Raymond(USA)
Product category: Earth moving equipment, Aerospace, Electrical Housings, Switch Gears, Automobile Engine
Negotiated price with suppliers and allocate business to them based on price, delivery
Performance and quality
Supplier Localization done to Eliminate Quality Issue & Minimize Cost

Asst Manager
Oct 2007 to Sep 2012
Company Profile: A manufacturing surface Engineered Steel Bushings with Surface Treatment and Surface coating to increase the longevity of these Bushings to 3 to 4 times as compared to Conventional Bushes
Job Profile:
Routing sheet Preparation
Development of new products–Prototype to Mass production.
Tool design & development (Machine tools, Jigs, Fixtures & SPM)
Manufacturing process plan & Assembly process plan
Assembly layout planning & control
Cost estimation for fixtures, s p m
New process drawing Preparation
Daily vendor follow up
Vendor Development (Identification, Evaluation, Monitoring & Control)
Value Engineering
Identification & development of sources for new parts.
Machine capability for new part
New sample part approval with quality team

As Sr.Engineer – NPD & Engineering
Process study, process capability in new part Design Verification & Validation
Machine capability for new part
Plant maintenance, Man power allocation
Cycle time calculation for new parts, cycle audits for exits part
Capacity planning calculation
Work cell layout in process and assembly section,
Worker performance calculation
New sample part approval with quality team
Development of Jigs & Fixtures, SPM (special purpose machine)
Cost estimation for fixtures, s p m
Plant layout for new machine erection
Production planning using-PERT,CPM method

Key Responsibility : (Engineer – SCM ) at EMPL
Daily vendor follow up
Periodically vendor audit
New part allocation suitable vendor
Preparation for vendor performance
Preparation for vendor rating
Supplier approval with QC & development team member

Asst. Manager
Oct 2010 to Sep 2012
Company Name: New Product Development and Methods

Asst. Manager
Jul 2009-Oct 2010 
Job Profile: Manufacturing in New Product Development and Vendor Development

Senior G1 Engineer 
Jan 2009 - Jul 2009
Company Name: SCM

Senior Engineer
Dec 2008 – Jan 2009
Company Name: 
Company Profile: Process and manufacturing

Oct 2007- Dec 2008
Engineer Production

Dec 2006 to Sep 2007 - Engineer Manufacturing
Jun 2006 to dec 2006 - Engineer Supply chain Management & Vendor Development 
Company Name: TI Diamond Chain India Pvt Ltd
Company Profile: A one of India’s leading manufacturers of power transmission chains for the industrial, automotive and agricultural segment

Production planning control & Shop Floor Incharge 
Oct 2003 to May 2006 
Company Name: Usha Industry Pvt ltd
Company Profile: They offers best automatic and computerized Sewing Machines, Air Coolers, Fans, Kitchen Appliances, Home Appliances and many more

Quality Engineer
Jul 2002 to Aug 2003
Company Name: Ganapthy Industries
Company Profile: A one of the leading manufacturer, supplier,distributor and exporter of high class insulation materials and insulation products at market

Knowledge In Engg Field :
Powerlink
Working as ERP software (TOP MFG)
System knowledge in word, Excel, power point
Knowledge in SPC, FMEA, PPAP, TPM, PPM, cost estimation
Gear box Assembly
Rapid prototyping (RPT)
CNC Turning, Milling & HMC, CNC Drilling tapping m/c
Convention lathe, Milling, Drilling
M1DR (Vertical milling machine)
Traub (A25, A36, A32, A42, A60)
Grinding (Centre less grinding, Cylindrical grinding, ID grinding, Tool and cutter grinding,
surface grinding, Rotery grinding)
Cutting machine (Band saw & Bundle cutting, CNC cutting)
Press (operating & oral of setting) Mechanical, Pneumatic, hydraulic types
Shaping and slotting machine
Thread rolling, Gear cutting
Heat treatment
Annealing all type, stress relieving, normalizing
Hard chrome Plating (flash coat also)
Phosphating (all type Zn, Mn)
Molykote & ZYLON Coating
Arcor ‘’v’’ & Arcor ‘’c’’ & Tripomal
Casting(Pressure die casting,cavity die casting,Investment and Sand casing
Forging
Ring rolling
Sand blasting, Grid blasting, Shot blasting, Glass grid blasting
FAI Planning & review

Achievements :
Over all cost reduce in 15% of exiting parts in Present company
Over all cost reduce in 12% of exiting parts in Previous company
Over all In house productivity increase in 17.5% in Previous company
Cycle time decrease in OD grinding of 22% Previous company
+15 micron (+.015) tolerance in Aluminum Material as wall thickness 2.25 mm at dia 180 mm in turning operation
+/- 0.010 Tolerance maintained in steel grade material as outer dia of 200 mm, of 45 HRC in turning operation
0.3Ra maintained in HARD turning operation at CNC turning machine
0.28 Ra maintained in center less grinding operation

Project Details
UG: Design & fabrication of versatile ‘’ Blank cutting machine’’ (circular saw)

PG : Design and Analysis of Automotive composite drive shaft using FEA

Future Goals

Seeking senior level assignments in Engineering & Project Management with reputed organization